Mitsubishi Forklift FB10KRT FB12KRT FB15KRT Service Repair Manual

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Art.-Nr: 153072

Stichworte: FB Series FB10KRT FB12KRT FB15KRT Forklift Forklifts Material Handling Mitsubishi

Produktvarianten

Beschreibung

This manual covers the Mitsubishi Electric Forklift Truck FB-Series, specifically models FB10KRT, FB12KRT, and FB15KRT, with serial number ranges EFB10-00011-up, EFB10-20001-up, and EFB10-50001-up respectively. These electric counterbalance forklift trucks are designed for reliable operation and efficient material handling in industrial and warehouse environments. Built with a focus on ergonomic design and robust performance, the FB-Series embodies Mitsubishi's commitment to quality and engineering excellence, ensuring effective and dependable service for owners and operators. This comprehensive factory service repair manual provides detailed information essential for the maintenance, diagnosis, and repair of your Mitsubishi electric forklift. It covers a wide range of systems including electrical, powertrain, chassis, and hydraulic components, with in-depth procedures for disassembly, reassembly, and adjustments. The manual offers extensive troubleshooting guides for control circuits, motors, and axles, alongside detailed explanations of the main controller's self-diagnosis and malfunction detection capabilities, empowering technicians to maximize uptime and operational efficiency.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Product Type:

Forklift Truck

Product Line:

Electric Forklift Truck FB-Series

Product Category:

Material Handling Equipment

Codes

Model Code Fb10Krt:

EFB10-00011-up

Model Code Fb12Krt:

EFB10-20001-up

Model Code Fb15Krt:

EFB10-50001-up

👋 Introduction

Market Position

Segment:

Electric counterbalance forklift trucks for material handling in industrial and warehouse environments.

Key Features

Operator Focus:

Designed for reliable operation, efficient maintenance, and effective repair of Mitsubishi electric forklifts.

Value Proposition

Benefit To Owner:

Enables owners and maintenance personnel to perform in-depth servicing, maximizing uptime and operational efficiency of their FB-series forklift.

📋 Manual Details

Coverage Areas

Primary Coverage:

FB10KRT, FB12KRT, FB15KRT Electric Forklift Trucks

Specific Models Covered:

FB10KRT, FB12KRT, FB15KRT

Serial Number Ranges:

FB10KRT (EFB10-00011-up), FB12KRT (EFB10-20001-up), FB15KRT (EFB10-50001-up)

Page Count

Total Pages:

Manual Type

Type:

Factory Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Electrical Systems:

Console Box, Key Switch, Lamp Specification Chart, Main Controller (Drive System, Hydraulic System, Fail-safe System, Malfunction Detection, Self-diagnosis)

Powertrain Components:

Motors (Drive Motor, Pump Motor), Front Axle, Rear Axle

Chassis Systems:

Brake System, Steering System, Masts and Forks (Simplex, Duplex, Triplex)

Hydraulic Systems:

Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve

Main Controller Functions:

Operation outline, drive system control, hydraulic system control, fail-safe system, malfunction detection, and self-diagnosis are comprehensively covered.

Procedures Included

Maintenance:

Lubrication Standards, Periodic Replacement of Parts

Repair And Overhaul:

Disassembly and Reassembly of Front Axle, Rear Axle, Brake System, Steering System, Motors, Mast Components, Hydraulic Components

Troubleshooting:

Control Circuits, Vehicle Monitor System, Diagnosis Indication, Motor Issues, Axle Issues, Brake System Issues, Steering System Issues

Diagnostics:

Main Controller Self-diagnosis, Malfunction Detection, Malfunction Data Record

Installation Removal:

Procedures for removal and installation of major components like motors, axles, and mast assemblies.

Adjustments:

Procedures for adjustments within systems like the rear axle are included.

Technical Depth

Depth:

Comprehensive factory-level service and repair information, including detailed component breakdowns, specifications, and troubleshooting guides for advanced diagnostics and repairs.

Technical Areas

General Data:

Serial Number Locations, Dimensions, Technical Data

Electrical Diagnostics:

Troubleshooting for control circuit abnormalities, including issues with the central vehicle monitor system and diagnosis indications.

Component Overhaul:

Detailed procedures for disassembly and reassembly of key mechanical and hydraulic components.

Mast Systems:

Coverage of Simplex, Duplex, and Triplex mast types, including their components and potential maintenance needs.

Special Tools:

Reference to special tools required for specific repair and maintenance procedures.

Service Data Compilation:

Includes inspection standards, lubrication standards, and key component weights.

Optional Equipment

Accessory Installation:

Information pertaining to the installation of optional kits such as Amber Strobe, Back Buzzer, and Working Lamp kits.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable without restrictions

Navigation

Searchability:

Searchable Text

Bookmark Support:

Bookmarks Included

Content Quality

Imagery:

High quality images

⚙️ Engine Specifications

Primary Engine

Type:

Electric Motor (AC Drive and Lift)

Performance

Voltage:

Specific to forklift configuration (e.g., 48V, 72V - typical for this class)

Components

Motor Description:

AC induction motors for drive and hydraulic functions, offering efficiency and regenerative braking capabilities.

Power Source

Energy Type:

Battery Electric

🔧 Transmission

Standard

Type:

Direct Drive or Electric Motor Drive with Reduction Gear (for drive axle)

Features

Control:

Electronically controlled by the main controller unit for precise speed and torque management.

Drive System

Drive Configuration:

Typically rear-wheel steer, front-wheel drive for electric forklifts.

📐 Dimensions

Weights

Weight Info:

Service data section includes main component weights for accurate load calculations and component handling.

Capacities

Lifting Capacity:

FB10KRT: 1000 kg, FB12KRT: 1200 kg, FB15KRT: 1500 kg (nominal, may vary based on mast and options)

Exterior

Overall Dimensions:

Specific dimensions (length, width, height, mast height) are detailed within the 'General Information' section.

🛡️ Safety Features

Active Features

Fail Safe System:

Detailed coverage of the forklift's fail-safe system for operational safety.

Diagnostics

Malfunction Detection:

Advanced malfunction detection and data recording capabilities for proactive safety and fault resolution.

💡 Technology Features

Control System

Main Controller:

In-depth coverage of the main controller's logic, components, operation, and advanced diagnostic features.

Diagnostics

Self Diagnosis:

Comprehensive self-diagnosis capabilities of the main controller unit, aiding in rapid fault identification.

Driver Assistance

Steering Control:

Detailed information on the hydraulic steering control system, including its operation and troubleshooting.

🔧 Maintenance

Service Intervals

Schedule:

Manual provides guidance on periodic part replacement and lubrication standards, crucial for maintaining optimal performance and longevity.

Fluid Specifications

Hydraulic Fluid:

While specific fluid types are not listed in the product description, factory manuals typically detail recommended hydraulic fluids, brake fluids, and grease types.

Known Issues

Diagnostic Focus:

The manual's troubleshooting sections on control circuits, motors, and hydraulics implicitly address common wear items and potential failure points for these components.

Component Care

Brush Maintenance:

Specific procedures for inspection and replacement of motor brushes are detailed, a common maintenance item for electric motors.

Torque Specifications

Bolt Tightening:

Includes tightening torque specifications for standard bolts and nuts, essential for safe and correct assembly.

High Power Cable Terminals:

Specific emphasis on correct tightening of high-power cable terminals for electrical safety and performance.

Component Inspection

Brush Inspection:

Detailed procedures for inspecting brush wear and replacement on drive and pump motors.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Heavy Industries, Ltd. (or a related entity like Nichiyu Forklift, now part of Mitsubishi Logisnext).

Model Evolution

Series Context:

The FB-Series represents Mitsubishi's line of reliable electric counterbalance forklifts, known for their ergonomic design and robust performance.