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Mitsubishi Forklift FB16N FB18N FB20CN Chassis Mast Options Workshop Service Repair Manual

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This workshop service repair manual covers Mitsubishi Forklift Trucks models FB16N, FB18N, and FB20CN, chassis codes EFB15 and EFB17. Mitsubishi Forklift Trucks is a recognized global leader in material handling...
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Typ: Forklift
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Art.-Nr: 131957
Mitsubishi Forklift FB16N FB18N FB20CN Chassis Mast Options Workshop Service Repair Manual
This workshop service repair manual covers Mitsubishi Forklift Trucks models FB16N, FB18N, and FB20CN, chassis codes EFB15 and EFB17. Mitsubishi Forklift Trucks is a recognized global leader in material handling equipment, known for durability and innovation, with the FB series typically representing their efficient and maneuverable electric counterbalance forklifts. These models are designed for demanding applications in warehouses, manufacturing plants, and logistics operations, offering lifting capacities of approximately 1600 kg, 1800 kg, and 2000 kg respectively. The manual provides comprehensive, workshop-level detail with high-quality, printable diagrams and instructions, making it an essential resource for owners, maintenance technicians, and repair shops. The purpose of this manual is to provide detailed guidance for the servicing, repair, and maintenance of the specified Mitsubishi forklift models. It covers a wide range of systems including General Information, Vehicle Electrical Components, Power Train, Transfer Unit, Rear Axle, Brake System, Steering System, Hydraulic System, and Mast and Forks, along with comprehensive Maintenance Service Data. The manual includes general servicing and repair procedures, troubleshooting guidance, component replacement instructions, adjustments, and diagnostic information. Its detailed technical content, including diagrams and step-by-step instructions, is suitable for both professional technicians and advanced DIY users seeking to maintain and repair their equipment effectively.
🏷️ Basic Information
Identification
Make:
Mitsubishi Forklift Trucks
Model:
FB16N, FB18N, FB20CN
Codes
Chassis Codes:
EFB15 (for FB16N), EFB15 (for FB18N), EFB17 (for FB20CN)
👋 Introduction
Market Position
Target Audience:
Forklift owners, maintenance technicians, and repair shops specializing in Mitsubishi Forklift Trucks.
Application Suitability:
Ideal for users needing to maintain and repair forklifts in warehouses, manufacturing plants, and logistics operations.
Key Features
Value Proposition:
Provides practical, high-quality diagrams and instructions for servicing and repairing the specified forklift models, catering to both professional and DIY users.
Diy Suitability:
Marketed as a 'must for the Do-It-Yourselfer,' indicating it's structured for individuals performing their own maintenance and repairs.
Competitive Analysis
Manual Advantage:
Offers a comprehensive download for essential repair and maintenance information, saving on postage and providing immediate access.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Vehicle Electrical Component, Power Train, Transfer Unit, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Maintenance Service Data
Specific Sections:
General Information, Vehicle Electrical Component, Power Train, Transfer Unit, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Service Data, Maintenance Service Data Section.
Type
Manual Type:
Workshop Service Repair Manual
Format
File Format:
PDF
Language
Language:
English
Page Count
Estimated Page Count:
Undisclosed, but comprehensive workshop manuals typically range from 500 to over 2000 pages.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (general aspects related to power train), Electrical System (components, wiring diagrams), Powertrain (drivetrain components, drive axle), Transfer Unit, Rear Axle, Braking System (components, operation, maintenance), Steering System (components, operation, maintenance), Hydraulic System (components, operation, maintenance), Mast and Forks (assembly, operation, maintenance)
Power Train Components:
Includes detailed information on the motor, controllers, and drivetrain components that make up the 'Power Train'.
Rear Axle Assembly:
Specific procedures for inspecting, servicing, and repairing the rear axle and its components.
Mast And Forks Mechanics:
Covers the intricate mechanics of the mast assembly, including lift chains, rollers, and fork carriage.
Procedures Included
Procedures Included:
General servicing and repair, troubleshooting, component replacement, adjustments, maintenance procedures, diagnostic guidance.
Troubleshooting Guidance:
Provides diagnostic trees and symptom-based troubleshooting for various systems.
Adjustment Procedures:
Covers necessary adjustments for components like brakes, steering, and hydraulic valves.
Technical Depth
Technical Depth:
Comprehensive workshop-level detail including diagrams, specifications, and step-by-step repair instructions suitable for technicians and advanced DIY users.
Diagnostic Capabilities:
Provides the technical information necessary for diagnosing faults across all covered systems.
📊 Manual Specifications
File Characteristics
Print Quality:
High quality, printable pages with clear diagrams and text.
Searchability:
Likely searchable text due to PDF format, enhancing user efficiency.
Digital Format Benefit:
Instant download eliminates shipping costs and delays, providing immediate access to critical repair information.
Printable Pages:
All pages are printable, allowing users to create hard copies for convenient on-site reference.
Distribution
Delivery Method:
Instant Download
Compatibility
Software Requirements:
Adobe PDF Reader
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Power Train Overview
Engine Type:
Details provided within the 'Power Train' section would specify the engine type (likely internal combustion or electric motor depending on specific forklift configuration), displacement, and associated components.
Electric Vs Ic:
The FB series can be electric or internal combustion. This manual covers the 'Power Train', implying it details the relevant drive system for the specified models (likely electric for FB prefix).
Performance Metrics
Power Delivery:
The manual would detail how power is delivered through the powertrain, essential for diagnosing performance issues.
🔧 Transmission
Drivetrain Components
Transmission Type:
Manual would cover the specific transmission system used (e.g., hydrostatic, mechanical) for the FB16N, FB18N, and FB20CN models, including components and operation.
Drive Axle Details:
Specifics on the rear axle assembly, including lubrication, bearings, and any differential components.
Transfer Unit Operation:
Details the function and maintenance of the transfer unit, if applicable to the drive configuration.
📐 Dimensions
Forklift Capacities
Lifting Capacity Fb16N:
Approximately 1600 kg (as indicated by model number, specific values in manual).
Lifting Capacity Fb18N:
Approximately 1800 kg (as indicated by model number, specific values in manual).
Lifting Capacity Fb20Cn:
Approximately 2000 kg (as indicated by model number, specific values in manual).
Mast Specifications
Mast Types:
The manual covers 'Mast Options', implying it details various mast configurations (e.g., Duplex, Triplex) and their specifications.
Chassis Identification
Fb16N Chassis Code:
EFB15-20011-up
Fb18N Chassis Code:
EFB15-70001-up
Fb20Cn Chassis Code:
EFB17-20011-up
🛡️ Safety Features
Operational Safety
Braking System Functionality:
Detailed coverage of the brake system's operation and maintenance for safe stopping and control.
Steering System Functionality:
Information on the steering system ensures accurate and safe directional control of the forklift.
Hydraulic System Safety:
Information on safe operation and maintenance of the hydraulic system, which controls crucial lifting and tilting functions.
💡 Technology Features
Vehicle Systems
Electrical Component Diagnostics:
Coverage of the 'Vehicle Electrical Component' section would include diagnostics and repair for the electrical system, crucial for modern forklifts.
Hydraulic System Control:
Detailed information on the hydraulic system's operation and troubleshooting for lift, tilt, and side-shift functions.
Steering System Diagnostics:
Troubleshooting steps for steering system faults, ensuring precise control.
Power Train Troubleshooting:
Specific diagnostic steps for power train issues, whether electrical or mechanical.
🔧 Maintenance
Service Intervals
Recommended Maintenance:
The manual includes a 'Maintenance Service Data Section' which would detail recommended service intervals for various components and fluid checks.
Periodic Inspections:
The manual would outline a schedule for periodic inspections of critical safety and operational components.
Component Checks:
Details checks for mast chains, hydraulic hoses, brake wear, and electrical connections at specified intervals.
Fluid Specifications
Hydraulic Fluid:
Likely specifies the type and viscosity of hydraulic fluid required for the hydraulic system and mast operation.
Brake Fluid:
Details the correct type of brake fluid for the braking system.
Lubricants:
Recommendations for lubricants for the drivetrain, mast, and other moving parts.
Lubricant Viscosity:
Specific viscosity grades for various lubricants used in different operating temperature ranges.
Known Issues
Common Wear Items:
While not explicitly stated as 'common issues', a comprehensive manual would guide on inspection and replacement of wear items in the powertrain, brakes, and mast.
Electrical Component Wear:
Guidance on common electrical wear points and diagnostic procedures.
Hydraulic System Maintenance:
Guidance on common hydraulic system maintenance points and potential issues like leaks or pressure loss.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Mitsubishi Forklift Trucks is a recognized global leader in material handling equipment, known for durability and innovation.
Model Evolution
Series Context:
The FB series typically represents Mitsubishi's range of electric counterbalance forklifts, known for their efficiency and maneuverability.
Series Designation:
The 'FB' designation in Mitsubishi Forklift Trucks typically signifies their electric-powered counterbalance forklift truck series.
Production Information
Model Prefixes:
EFB prefix indicates an electric forklift in Mitsubishi's numbering system.
Model Variant Identifier:
The 'CN' in FB20CN might indicate a specific market or feature variation of the FB20 model.
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