Mitsubishi FB16NT-48V FB18NT-48V FB20NT-48V Chassis & Mast FC/MC Forklift Workshop Service Repair Manual

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Art.-Nr: 156588

Stichworte: FB Series FB16NT-48V FB18NT-48V FB20NT-48V Forklift Forklifts Material Handling Mitsubishi

Produktvarianten

Beschreibung

This workshop service repair manual covers the Mitsubishi FB16NT-48V, FB18NT-48V, and FB20NT-48V electric forklift trucks, part of the FC/MC Series chassis. These 48V electric forklifts, manufactured by Mitsubishi Logisnext, are designed for efficient material handling with load capacities ranging from 1600kg to 2000kg. Known for their reliability and advanced AC electric motor technology, these models offer precise operation and are built to meet rigorous industrial demands. The manual provides comprehensive technical information for these robust and versatile machines. This manual serves as an essential resource for maintaining and repairing your Mitsubishi electric forklift. It details general information, electrical components, powertrain, drivetrain, brake system, steering system, hydraulic system, masts and forks, and available options. Included are step-by-step repair procedures, component overhaul instructions, electrical and hydraulic diagnostics, and critical service data such as torque specifications and fluid capacities. With its emphasis on practical application and high-quality diagrams, this manual is designed to empower technicians and owners to maximize equipment uptime and operational efficiency through effective servicing and troubleshooting.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FB16NT-48V, FB18NT-48V, FB20NT-48V

Product Type:

Workshop Service Repair Manual

Product Format:

Digital Download

Vehicle Type:

Electric Forklift Truck

Chassis Code:

FC/MC Series

Codes

Model Code Fb16Nt:

EFB11-20011-up

Model Code Fb18Nt:

EFB13-20011-up

Model Code Fb20Nt:

EFB13-70001-up

👋 Introduction

Market Position

Target Audience:

Professional forklift technicians, maintenance departments, and experienced DIY users involved in the upkeep of Mitsubishi FB16NT, FB18NT, and FB20NT series forklifts.

Competitive Analysis

Value Proposition:

Provides essential, detailed technical information to enable cost savings through self-servicing and efficient maintenance, reducing reliance on external service providers.

Key Features

Content Emphasis:

Emphasis on practical application, high-quality diagrams, and step-by-step instructions for both routine maintenance and complex repairs.

Benefit To Owner:

Empowers owners to understand their equipment better, perform diagnostics, and carry out repairs, thereby maximizing uptime and operational efficiency.

Diy Suitability:

Marketed as highly practical for Do-It-Yourself (DIY) users, emphasizing cost savings.

📋 Manual Details

Coverage Areas

Systems Covered:

General Information, Vehicle Electrical Components, Power Train, Transfer Units, Rear Axle, Brake System, Steering System, Hydraulic System, Masts and Forks, Service Data, Options

Page Count

Estimated Page Count:

Not specified in product data, typical for comprehensive workshop manuals exceeds 500 pages.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

Windows, Mac, APP ISO, iPhone, iPod, Android (requires Adobe PDF Reader)

📖 Manual Coverage

Systems Covered

Electrical System:

Detailed diagrams, component identification, troubleshooting for wiring harnesses, sensors, controllers, and battery management.

Powertrain:

Covers electric motor, drive axle, and related components. Likely includes diagnostic procedures and potential repair steps for the electric drive system.

Drivetrain:

Includes transfer unit and rear axle specifications, maintenance, and repair procedures, ensuring proper power delivery.

Braking System:

Comprehensive coverage of hydraulic and potentially electric braking components, including adjustment, repair, and troubleshooting.

Steering System:

Detailed information on the steering mechanism, including hydraulic power steering components and troubleshooting.

Hydraulic System:

Extensive coverage of the hydraulic system for mast operation, tilt, side-shift (if equipped), and other functions, including pump, valve, cylinder, and hose diagnostics.

Mast And Forks:

Detailed repair and maintenance procedures for various mast types (e.g., duplex, triplex), including chains, rollers, seals, and fork inspections.

Chassis And Frame:

Covers structural components, body panels, and associated hardware for repair and maintenance.

Service Data:

Torque specifications, clearances, fluid capacities, electrical specifications, and other crucial data for service and repair.

Options:

Coverage for various factory-installed options that might affect the forklift's systems or maintenance procedures.

Procedures Included

General Maintenance:

Routine checks, lubrication schedules, filter replacement procedures.

Troubleshooting:

Systematic diagnostic trees and symptom-based troubleshooting for electrical and hydraulic issues.

Repair Procedures:

Step-by-step instructions for component removal, overhaul, and installation across all covered systems.

Component Overhaul:

Detailed instructions for rebuilding major components like hydraulic pumps, motors, and cylinders.

Electrical Diagnostics:

Tests for sensors, actuators, control units, and battery systems.

Hydraulic Diagnostics:

Pressure testing, flow rate checks, leak detection, and valve adjustment procedures.

Mast Adjustment:

Procedures for aligning and adjusting mast channels, lift chains, and tilt cylinders.

Brake Adjustment:

Specific instructions for adjusting brake mechanisms to ensure optimal performance and safety.

Safety Procedures:

Guidelines and precautions for safe handling of components, battery systems, and during repair operations.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIY users. Covers diagnostics, repair, and overhaul.

📊 Manual Specifications

File Format

Quality:

High quality diagrams and instructions, printable pages.

Searchability:

Assumed to be searchable PDF content, enhancing ease of use.

Digital Delivery Speed:

Instant download upon payment completion, eliminating shipping delays.

Print Quality

Printability:

All pages are printable.

Binding Type

Delivery Method:

Instant Download (Digital)

Paper Type

Material Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Power Source:

Electric

Voltage:

Cooling System:

Electric motors generate heat; the manual would detail any associated cooling mechanisms, if present.

Performance

Motor Type:

AC Electric Motor (typical for this series)

Fuel System

Energy Storage:

Battery Pack (specify type if known, e.g., Lead-Acid, Lithium-ion)

Charging System:

On-board or off-board charger system (details likely within manual)

🔧 Transmission

Standard

Type:

Electric Drive System with Reduction Gearbox

Optional

Features:

Variable speed control, regenerative braking capabilities (common in modern electric forklifts).

Features

Fluid Type:

Gearbox oil (specific type and capacity will be detailed in the manual).

📐 Dimensions

Exterior

Model Capacities:

FB16NT: 1600kg (3500 lbs), FB18NT: 1800kg (4000 lbs), FB20NT: 2000kg (4500 lbs) - standard load capacities.

Weights

Operating Weight:

Specific weights vary by configuration and mast type, detailed in manual.

🛡️ Safety Features

Ratings

Certification:

Likely compliant with relevant industry safety standards (e.g., ANSI B56.1, ISO 3691). Specific certifications would be in the manual.

Active Features

Braking System:

Reliable braking system designed for safe operation in industrial environments.

Passive Features

Overhead Guard:

Standard feature for operator protection (design details in manual).

💡 Technology Features

Infotainment

Operator Interface:

Basic controls, display panel for operational status (e.g., battery level, fault codes).

Driver Assistance

Performance Features:

Advanced AC motor control for precise and efficient operation.

Connectivity

Diagnostic Ports:

On-board diagnostic port for connecting diagnostic tools (details within the manual).

🔧 Maintenance

Service Intervals

Daily Checks:

Tire pressure, hydraulic fluid level, brake operation, visual inspection for leaks or damage (detailed in manual).

Scheduled Maintenance:

Intervals for filter changes (hydraulic, drive motor), battery inspection, lubrication, and electrical system checks are critical and provided in the manual.

Fluid Specifications

Hydraulic Fluid:

Specific type and viscosity grade (e.g., ISO VG 32, 46) and capacity for hydraulic system will be listed.

Gearbox Oil:

Specific type and viscosity grade of lubricant for the drive axle reduction gearbox will be specified.

Brake Fluid:

Type of brake fluid (e.g., DOT 3, DOT 4) and bleeding procedures will be detailed if applicable to the hydraulic brake system.

Known Issues

Common Wear Items:

Hydraulic cylinder seals, lift chain wear, mast roller wear, and battery terminal corrosion are common maintenance points.

Electrical Diagnosis:

Intermittent electrical faults or sensor errors are potential issues addressed by diagnostic procedures in the manual.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Logisnext (formerly Mitsubishi Caterpillar Forklift America Inc.) is a leading global manufacturer of material handling equipment known for innovation and reliability.

Model Evolution

Series Focus:

The FBNT series represents Mitsubishi's commitment to efficient and powerful electric counter-balance forklift trucks, designed for versatility across various applications.

Production

Manufacturing Location:

Specific plant location not detailed, but typically manufactured in facilities adhering to high quality standards.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Mitsubishi forklifts are generally recognized for their durability, performance, and technological advancements in the material handling industry.