Mitsubishi Diesel Forklift FD100NM1(S) FD120NM1(S) FD135NM1(S) FD150ANM1(S) Workshop Service Manual

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Typ: Forklift

Anbieter:

Art.-Nr: 77669

Stichworte: Engines FD100NM1(S) FD120NM1(S) FD135NM1(S) FD150ANM1(S) Forklift Mitsubishi S 6 S Series

Produktvarianten

Beschreibung

This manual covers the Mitsubishi Diesel Forklift Truck, specifically models FD100NM1, FD100NM1S, FD120NM1, FD120NM1S, FD135NM1, FD135NM1S, FD150ANM1, and FD150ANM1S. These forklifts are designed for heavy-duty industrial material handling, built with the renowned durability and reliability characteristic of Mitsubishi equipment. The NM1 and ANM1 series represent robust configurations engineered for demanding operational environments, featuring diesel power and a 3-speed powershift transmission for efficient material movement. With nominal lifting capacities ranging from 10,000 lbs to 15,000 lbs, these machines are essential tools in warehouses, manufacturing facilities, and logistics operations. This comprehensive workshop service manual provides essential information for the operation, maintenance, and repair of your Mitsubishi Diesel Forklift Truck. Spanning 630 pages, it details mechanical systems including the cooling, power train, axles, brakes, steering, mast, and forks, as well as electrical systems and controllers. The manual offers step-by-step repair and disassembly instructions, routine maintenance procedures, fluid specifications, troubleshooting guides, and detailed circuit diagrams. It is designed to assist owners, mechanics, and technicians in performing accurate diagnostics, preventative maintenance, and complex repairs, ensuring the continued optimal performance and longevity of the equipment.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Diesel Forklift Truck

Codes

Covered Models:

FD100NM1, FD100NM1S, FD120NM1, FD120NM1S, FD135NM1, FD135NM1S, FD150ANM1, FD150ANM1S

Serial Number Ranges:

FD100NM1/S: F15E-90011-99999, FD120NM1/S: F15E-90011-99999, FD135NM1/S: F15E-90011-99999, FD150ANM1/S: F24C-20011-39999

Generation

Model Series Designation:

NM1 and ANM1 indicate specific design and capacity configurations within Mitsubishi's forklift line.

👋 Introduction

Market Position

Application Segment:

Heavy-duty industrial material handling equipment

Key Features

Manual Value Proposition:

Original factory documentation ensuring accuracy and completeness for maintenance and repair

Competitive Analysis

Competitor Manuals Comparison:

Provides more in-depth technical data and schematics compared to generic repair guides

📋 Manual Details

Coverage Areas

Primary Focus:

Operation, Maintenance, and Repair

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Classification:

Factory Service Manual / Workshop Manual

Language

Primary Language:

English

Format

Digital Format:

PDF Download

Delivery Method:

Digital Download

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Cooling System, Power Train, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Mast and Forks, Side Shifter, Fork Positioner

Electrical Systems:

Electrical System, Controllers, Circuit Diagrams

Powertrain Components:

Engine, clutch, torque converter, powershift transmission, drive axles.

Chassis Components:

Steering, braking, suspension (if applicable), frame, mast, forks, carriage.

Hydraulic System Details:

Covers hydraulic pump, control valves, cylinders, hoses, and filtration system. Includes troubleshooting and repair of hydraulic circuits.

Controller Systems:

Diagnostic and functional information for onboard control units managing powertrain and operational functions.

Procedures Included

Diagnostic Procedures:

Troubleshooting for all covered systems, including electrical and hydraulic faults

Maintenance Procedures:

Routine maintenance tasks, fluid checks and changes, filter replacements, component inspections

Repair Procedures:

Step-by-step instructions for disassembling, repairing, and reassembling major components and systems

Installation Procedures:

Guidance on installation of specific attachments or replacement parts

Troubleshooting Guides:

Systematic guides for diagnosing and resolving operational faults.

Torque Specifications:

Essential torque values for critical fasteners across all systems.

Adjustment Procedures:

Procedures for adjusting brake systems, steering linkages, and hydraulic control valves.

Recalibration Procedures:

Procedures for recalibrating sensors or control modules if applicable.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics including electrical system interpretation and troubleshooting of control modules

Repair Complexity:

Comprehensive coverage from basic adjustments to complete overhauls of engine, transmission, hydraulics, and chassis components

Schematic Information:

Detailed circuit diagrams for electrical and hydraulic systems, including how to read and interpret them

Schematic Details:

Detailed hydraulic and electrical schematics with component identification and flow paths.

Special Tooling:

Identification of required special tools for specific repair procedures.

Wiring Diagrams:

Comprehensive electrical wiring diagrams with component locations and pin-outs.

Troubleshooting Flowcharts:

Step-by-step flowcharts for diagnosing common electrical and mechanical faults.

📊 Manual Specifications

File Format

Format Type:

Print Quality

Printability:

Printable without restrictions

File Features

Searchability:

Searchable text for quick information retrieval

Navigation:

Includes bookmarks for easy navigation

Content Quality

Illustrations:

High-quality illustrated diagrams and images

⚙️ Engine Specifications

Primary Engine

Fuel Type:

Diesel

Engine Manufacturer:

Likely Mitsubishi or a specified third-party diesel engine supplier (specifics within manual).

Performance

Horsepower Range:

Not explicitly specified, but models indicate lifting capacities from 10,000 lbs (FD100NM1) to 15,000 lbs (FD150ANM1)

Fuel System

System Type:

Diesel Injection System (details to be found within manual)

🔧 Transmission

Standard

Type:

3-Speed Powershift Transmission

Features

Transmission Control:

Powershift for smooth gear changes under load

📐 Dimensions

Weights

Approximate Operating Weight:

Varies by model (e.g., FD100NM1 likely around 10,000-12,000 lbs, FD150ANM1 likely around 15,000-18,000 lbs - specific data within manual)

Load Center:

Load center specifications relevant to lifting capacity (detailed in manual).

Lifting Capacity

Nominal Capacity:

FD100NM1/NM1S: 10,000 lbs (4535 kg), FD120NM1/NM1S: 12,000 lbs (5443 kg), FD135NM1/NM1S: 13,500 lbs (6123 kg), FD150ANM1/ANM1S: 15,000 lbs (6804 kg)

Mast And Forks

Mast Type Options:

Covers various mast types (e.g., Duplex, Triplex) and their associated lift heights and free lift specifications (details in manual).

🛡️ Safety Features

Active Features

Braking System:

Hydraulic brake system designed for heavy-duty applications

Passive Features

Operator Protection:

Overhead guard and operator restraint systems (details on specific configurations in manual)

💡 Technology Features

Infotainment

Operator Interface:

Basic operator controls and dashboard indicators. Manual covers their function and maintenance.

Driver Assistance

Operational Aids:

Focus on mechanical and hydraulic systems that ensure safe and efficient operation, rather than electronic driver aids.

🔧 Maintenance

Service Intervals

Routine Checks:

Daily, weekly, and monthly checks covered (specific intervals detailed in manual)

Engine Overhaul Recommendations:

Guidelines for major engine service based on expected lifespan or performance degradation.

Fluid Specifications

Engine Oil:

Specific API classification and viscosity grade for diesel engines (detailed in manual)

Hydraulic Fluid:

Hydraulic fluid type and viscosity (detailed in manual)

Transmission Fluid:

ATF (Automatic Transmission Fluid) specification for the powershift transmission (detailed in manual)

Coolant:

Antifreeze/coolant type and mixture ratio (detailed in manual)

Lubrication Points:

Details on lubrication points, grease types, and intervals for chassis components.

Known Issues

Common Wear Items:

Fork wear, hydraulic hose degradation, brake wear, engine component wear (specific wear limits and replacement procedures in manual)

Filter Part Numbers

Engine Oil Filter:

Part numbers will be specific to the engine model used in these forklifts (obtainable from manual)

Hydraulic Filter:

Part numbers will be specific to the hydraulic system design (obtainable from manual)

Fuel Filter:

Part numbers will be specific to the diesel fuel system (obtainable from manual)

Maintenance Schedule

Comprehensive Schedule:

Provides detailed schedules for regular maintenance based on operating hours or time intervals.

📚 Vehicle History

Brand Heritage

Manufacturer Reputation:

Mitsubishi is a globally recognized manufacturer of heavy industrial equipment with a long history of producing durable and reliable forklifts.

Model Evolution

Series Designation:

NM1 and ANM1 series represent specific generations or configurations of Mitsubishi's diesel forklift line.