Mitsubishi FD25 Forklift Workshop Service Manual

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Typ: Forklift

Anbieter:

Art.-Nr: 83517

Stichworte: Cars FD25 Featured Forklift Misc Mitsubishi

Produktvarianten

Beschreibung

The Mitsubishi FD25 Forklift Truck is a robust piece of industrial material handling equipment designed for demanding applications. Built with Mitsubishi's renowned engineering quality and commitment to reliability, the FD25 series offers dependable performance for a wide range of operational needs. Its design prioritizes efficiency and durability, making it a valuable asset in warehouses, distribution centers, and manufacturing facilities. This forklift is engineered to provide consistent power and precise control, ensuring efficient material movement and contributing to reduced operational downtime and costs. This comprehensive workshop service manual provides essential technical data for the repair and servicing of Mitsubishi FD25 Forklift Trucks. It covers critical systems including the powertrain, chassis, electrical, and hydraulics, detailing scheduled maintenance, diagnostic procedures, and repair instructions. The manual is intended for forklift technicians, maintenance departments, and fleet managers, offering guidance from basic fluid checks to complex component overhauls. By utilizing the information within this manual, users can effectively maintain their equipment, troubleshoot issues, and ensure the longevity and optimal performance of their Mitsubishi FD25 forklift.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FD25 Forklift Truck

Product Type:

Workshop Service Manual

👋 Introduction

Market Position

Application:

Industrial Material Handling Equipment

Target User:

Forklift Technicians, Maintenance Departments, Fleet Managers

Competitive Analysis

Value Proposition:

Provides essential technical data for efficient and accurate maintenance and repair, reducing downtime and operational costs.

Key Features

Emphasis:

Prepared primarily for repair and service, indicating a focus on actionable maintenance and troubleshooting.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and Servicing of Mitsubishi FD25 Forklift Trucks

Page Count

Estimated Pages:

Varies (typically 500-1000+ pages for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English (based on product description)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drive Axle, Differential

Chassis:

Steering System, Braking System, Suspension, Mast and Fork Assembly

Electrical:

Wiring Diagrams, Lighting, Instrumentation, Starting and Charging System, Hydraulics Control

Hydraulics:

Hydraulic Pump, Control Valves, Cylinders, Hoses, Filters, Hydraulic Fluid Specifications

Procedures Included

Maintenance:

Scheduled Maintenance, Lubrication Schedules, Filter Replacement, Fluid Checks and Changes

Diagnostics:

Troubleshooting Guides, Symptom-based Diagnostics, Component Testing Procedures

Repair:

Component Removal and Installation, Overhaul Procedures, Component Reassembly

Adjustment:

Brake Adjustment, Steering Alignment, Hydraulic Pressure Adjustments

Technical Depth

Depth:

Comprehensive, suitable for certified technicians and experienced mechanics

Scope:

From basic fluid checks to complete powertrain overhauls and electrical system diagnostics

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, text-searchable (typically)

Printable:

Printable (user dependent on PDF reader capabilities)

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Internal Combustion Engine (typically diesel or LPG, specific model dependent)

Displacement:

To be specified in manual (e.g., 2.5L, 3.0L, specific to engine model like Mitsubishi S4S or similar)

Fuel Type:

Diesel or LPG (Liquefied Petroleum Gas), depending on specific FD25 variant

Performance

Horsepower:

To be specified in manual (typically in the 40-70 HP range for this class)

Torque:

To be specified in manual (crucial for load lifting performance)

Fuel System

Fuel Injection:

Direct Injection or Indirect Injection (depending on engine model and age)

Emission Controls:

Euro Stage emissions compliance, Diesel Particulate Filter (DPF) or catalytic converter if applicable

🔧 Transmission

Standard

Transmission Type:

Automatic Transmission (Torque Converter Transmission - TCT)

Transmission Model:

Likely Mitsubishi proprietary or a common industrial automatic transmission model

Features

Cooling:

Integrated transmission fluid cooler, typically via radiator

Shift Control:

Hydraulic or electronic control for forward/reverse and gear selection

📐 Dimensions

Exterior

Lift Capacity:

Approximately 2500 kg or 5500 lbs (indicated by FD25 model designation)

Mast Type:

Duplex or Triplex masts with various lift heights (e.g., 3m, 4m, 5m) and lowered mast heights

Forks:

Standard fork dimensions (length, width, thickness) and capacity ratings

Weights

Operating Weight:

To be specified in manual (typically 3500-4500 kg range)

Load Center:

Standard 500mm load center for rated capacity

🛡️ Safety Features

Ratings

Industrial Safety Standards:

Compliance with ANSI/ITSDF B56.1, EN ISO 3691, and other relevant forklift safety standards

Active Features

Braking System:

Hydraulic drum brakes or wet disc brakes (depending on variant), parking brake

Operator Presence System:

OPE sensor that prevents hydraulic functions and travel if the operator is not seated

Passive Features

Overhead Guard:

ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant overhead guard

Seatbelt:

Operator seatbelt for safety during operation

💡 Technology Features

Infotainment

Instrument Cluster:

Basic digital or analog gauges for engine oil pressure, coolant temperature, fuel level, hour meter, battery charge, and warning lights.

Driver Assistance

Safety Indicators:

Operational indicators for parking brake, seatbelt, and operator presence system.

Connectivity

Telematics Readiness:

May offer provisions for optional telematics systems for fleet management, usage tracking, and diagnostic data.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250-500 operating hours or annually, depending on operating conditions.

Hydraulic Filter Change:

Typically every 1000 operating hours or as recommended by hydraulic fluid analysis.

Transmission Fluid Change:

Typically every 1000-2000 operating hours, or as per manual recommendation.

Fluid Specifications

Engine Oil:

API Service Category CD or higher, SAE 15W-40 or 30W (specific viscosity depends on ambient temperature).

Hydraulic Fluid:

ISO VG 32 or 46 hydraulic oil, or specific Mitsubishi-approved fluid (e.g., Mitsubishi Hydraulic Fluid AH-2).

Transmission Fluid:

Mitsubishi ATF SP-III or equivalent DEXRON-III/MERCON compatible fluid.

Coolant:

Ethylene glycol based antifreeze coolant with a 50/50 mix with distilled water.

Known Issues

Common Wear Items:

Forklift tires, mast rollers, hydraulic hoses, lift chains, brake pads/shoes, engine filters.

Common Issues

Hydraulic Leaks:

Wear in seals and hoses can lead to hydraulic fluid leaks, affecting lift and tilt performance.

Engine Overheating:

Can be caused by faulty thermostat, clogged radiator, or low coolant levels.

Transmission Slippage:

Low transmission fluid, worn clutch packs, or hydraulic control issues.

📚 Vehicle History

Brand Heritage

Mitsubishi Forklift:

Mitsubishi Logisnext (formerly UniCarriers) is a major global manufacturer of material handling equipment with a long history of innovation and quality.

Model Evolution

Fd Series:

The FD series represents Mitsubishi's range of reliable internal combustion engine forklifts, designed for demanding industrial applications. Specific iterations will have model year variations.

Production

Manufacturing Locations:

Global manufacturing facilities, with significant production historically in Japan and other international locations.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Mitsubishi forklifts are generally recognized for their durability, reliability, and performance in demanding industrial environments.

Ratings

Customer Satisfaction:

High customer satisfaction scores attributed to low total cost of ownership and robust build quality.