Mitsubishi Diesel Forklift FD40N FD45N FD50CN FD50N FD55N Workshop Service Repair Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

26 people are viewing this right now

Typ: Forklift

Anbieter:

Art.-Nr: 153716

Stichworte: FD Series FD40N FD45N FD50CN FD50N FD55N Forklift Forklifts Material Handling Mitsubishi

Produktvarianten

Beschreibung

This workshop service and repair manual covers Mitsubishi Diesel Forklift Trucks, specifically models FD40N, FD45N, FD50CN, FD50N, and FD55N. These heavy-duty industrial forklifts are designed for material handling in warehouses, manufacturing facilities, and logistics operations. Known for their durability and reliability, Mitsubishi forklifts are a trusted choice in demanding environments. The S6S Diesel Engine powers these units, providing robust performance for lifting operations. This manual provides comprehensive, factory-level information to ensure the optimal uptime and longevity of your equipment. This manual serves as a complete guide for maintaining and repairing your Mitsubishi FD-Series Diesel Forklift Truck. It includes detailed procedures for all major systems, including the cooling, electrical, powertrain, transmission, axles, brakes, steering, and hydraulic systems, as well as the S6S Diesel Engine. You will find information on maintenance schedules, lubrication instructions, diagnostic procedures with error code analysis, and troubleshooting guides. Furthermore, comprehensive overhaul instructions for key components and detailed electrical schematic diagrams are provided, making this manual an essential resource for owners, mechanics, and technicians.

🏷️ Basic Information

Identification

Make:

Mitsubishi Forklift Trucks

Product Type:

Workshop Service Repair Manual

Product Name:

Mitsubishi Diesel Forklift Truck FD40N FD45N FD50CN FD50N FD55N Workshop Service Repair Manual

Manual Source:

Original Factory

Generation

Covered Models:

FD40N, FD45N, FD50CN, FD50N, FD55N

Codes

Fd40N Serial Prefix:

CF12C

Fd45N Serial Prefix:

CF19E

Fd50Cn Serial Prefix:

CF19E

Fd50N Serial Prefix:

CF28D

Fd55N Serial Prefix:

CF28D

👋 Introduction

Market Position

Segment:

Heavy-duty industrial forklifts

Application:

Material handling in warehouses, manufacturing facilities, and logistics operations.

Competitive Analysis

Key Competitors:

Toyota, Komatsu, Caterpillar, Hyster-Yale

Key Features

Manual Value Proposition:

Provides comprehensive factory-level information for effective maintenance and repair, ensuring optimal uptime and longevity of the forklift.

Illustrated Content:

Features high-quality images and diagrams crucial for accurate repair and identification of components.

📋 Manual Details

Coverage Areas

Primary Manual Coverage:

Mitsubishi FD-Series Diesel Forklift Trucks

Engine Manual Coverage:

Mitsubishi S6S Diesel Engine

Page Count

Total Pages:

Main Truck Manual Pages:

Engine Manual Pages:

Manual Type

Manual Classification:

Workshop Service and Repair Manual

Language

Language:

English

Format

File Format:

ZIP (Contains Multiple PDFs)

Digital Features:

Printable, Searchable Text, Bookmarks

📖 Manual Coverage

Systems Covered

Major Systems:

Cooling System, Electrical System, Controllers, Power Train, Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, S6S Diesel Engine (all major subsystems)

Procedures Included

Maintenance Procedures:

Fan belt replacement and tensioning, Battery maintenance, Lubrication instructions, Periodic part replacement, Engine adjustments

Repair Procedures:

Removal and installation of power lines, Torque converter overhaul, Transmission valve control service, Front/Rear axle service, Brake system repair, Steering system repair, Hydraulic system component service (pump, cylinders, valves), Mast component service

Diagnostic Procedures:

Controller error codes and troubleshooting, Engine bench tests, Performance tests, Troubleshooting guides for various systems

Technical Depth

Diagnostic Capability:

Advanced diagnostics with specific error code analysis and troubleshooting trees for electronic controllers.

Overhaul Depth:

Comprehensive overhaul instructions for key components including the engine, transmission, and hydraulic systems.

Electrical Diagrams:

Detailed electrical schematic diagrams for chassis and major components.

Service Data:

Includes maintenance standards, schedules, lubrication instructions, and special tool requirements.

📊 Manual Specifications

File Format

PDF Quality:

High quality, suitable for printing.

Print Quality

Printability:

Printable without restrictions.

Binding Type

Binding:

N/A (Digital PDF Format)

Paper Type

Paper Recommendation:

Standard printing paper suitable for technical manuals.

⚙️ Engine Specifications

Primary Engine

Engine Model:

Mitsubishi S6S Diesel Engine

Engine Type:

6-Cylinder, Naturally Aspirated Diesel

Displacement:

Approximately 3.3 Liters (precise figure may vary slightly based on specific sub-variant, but typical for this class)

Performance

Horsepower Output:

Typically in the range of 50-70 HP (exact figures depend on the specific forklift model and tuning, but this is a common range for S6S in this application).

Torque Output:

Refer to individual model specifications within the manual for exact torque figures, typically optimized for low-end torque delivery required for lifting operations.

Fuel System

Fuel Type:

Diesel

Injection System:

Indirect Injection (typical for this era/application of S6S)

Engine Auxiliaries

Cooling System Type:

Water-cooled, with fan belt driven water pump and fan.

Lubrication System:

Forced lubrication via gear-type oil pump, with oil filter.

🔧 Transmission

Standard

Transmission Type:

Powershift Transmission (Automatic)

Transmission Gearing:

Single-speed and Automatic Two-Speed variants covered, depending on the specific forklift model.

Features

Torque Converter:

Integral component for smooth power delivery and torque multiplication.

Control Valve Service:

Detailed instructions for the single-speed powershift transmission control valve.

Fluid Requirements

Transmission Fluid Type:

Specific ATF (Automatic Transmission Fluid) specification detailed in the manual, crucial for proper operation and longevity.

📐 Dimensions

Exterior

Forklift Class:

Class IV (Cushion Tire) Diesel Forklift

Weights

Operating Weight Range:

Approximately 3500 kg to 5500 kg (1450N to 1455N) depending on model and configuration (e.g., mast height, battery).

Capacities

Load Capacity Range:

FD40N (4000 kg / 8800 lbs) to FD55N (5500 kg / 12000 lbs) at load center of 500 mm (24 inches).

🛡️ Safety Features

Ratings

Safety Compliance:

Designed to meet relevant industry safety standards for forklift operation (e.g., ANSI/UL standards for industrial trucks).

Active Features

Braking System:

Hydraulic disc brakes (typically internal wet or dry) with master cylinder and brake booster system for reliable stopping power.

Passive Features

Operator Protection:

Integral overhead guard and robust mast structure designed to protect the operator.

💡 Technology Features

Infotainment

Operator Interface:

Basic operator controls, including dashboard indicators for engine status, fuel level, hour meter, and warning lights. No complex infotainment systems typical of passenger vehicles.

Driver Assistance

Operator Aids:

Primary focus on mechanical and hydraulic system functionality. Electronic controllers manage transmission and potentially engine functions, providing basic diagnostics and error reporting.

Connectivity

Telematics:

Not a standard feature on forklifts of this era. Any telematics would be aftermarket additions.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Typically every 250-500 operating hours or annually, refer to specific schedule in manual.

Transmission Fluid Change Interval:

Typically every 1000-2000 operating hours or biennially, refer to manual for precise interval and procedure.

Hydraulic Fluid Change Interval:

Typically every 1000-2000 operating hours or biennially, refer to manual for precise interval and procedure.

Fluid Specifications

Engine Oil Specification:

Refer to manual for specific API classification (e.g., CI-4 or higher) and viscosity grade (e.g., 15W-40, 10W-30 depending on ambient temperature).

Coolant Specification:

Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water. Specific type and capacity detailed in the manual.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid, depending on system requirements detailed in the manual.

Known Issues

Common Wear Items:

Wear on mast rollers, lift chains, hydraulic hoses, seals, and tires are common for forklifts of this age and usage.

Engine Maintenance Notes:

Regular attention to fuel system cleanliness, injector health, and cooling system integrity is vital for the S6S engine.

Transmission Maintenance Notes:

Proper fluid level and condition are critical for powershift transmission longevity; overheating can cause significant damage.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Logisnext (formerly Mitsubishi Forklift Trucks / Caterpillar Lift Trucks alliance).

Model Evolution

Series Designation:

FD-Series represents a line of reliable diesel-powered pneumatic tire or cushion tire forklifts.

Production

Typical Production Era:

Models covered likely span from the late 1990s through the 2000s, with potential overlap into the early 2010s, based on the S6S engine and transmission technology.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Mitsubishi forklifts are generally recognized for their durability, reliability, and cost-effectiveness in demanding industrial environments.