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Mitsubishi Diesel Forklift FD80 (F32B-10001-49999) FD90 (F32B-60001-99999) Workshop Service Repair Manual

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The Mitsubishi FD80 / FD90 Diesel Forklift Truck represents a line of robust, heavy-duty industrial material handling equipment, known for its durability and performance in demanding environments. These trucks are...
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Mitsubishi Diesel Forklift FD80 (F32B-10001-49999) FD90 (F32B-60001-99999) Workshop Service Repair Manual
The Mitsubishi FD80 / FD90 Diesel Forklift Truck represents a line of robust, heavy-duty industrial material handling equipment, known for its durability and performance in demanding environments. These trucks are engineered with a focus on reliability and efficiency, incorporating advanced systems such as powershift transmissions, comprehensive hydraulic circuits, and powerful diesel engines. This manual covers specific models including the FD80 (serial numbers F32B-10001-49999) and FD90 (serial numbers F32B-60001-99999), providing detailed information to ensure their optimal operation and longevity. This comprehensive workshop service repair manual, presented in English and containing 787 pages, is designed to be an indispensable resource for owners, mechanics, and technicians. It offers factory-level service and repair information, covering all major systems including the chassis, mast, and the Mitsubishi 6D16 Diesel Engine. Key areas detailed within include maintenance procedures, removal and installation of components, troubleshooting guides, technical specifications, electrical schematics, and detailed diagrams. The manual's structure and content are intended to facilitate effective maintenance, accurate diagnostics, and efficient repair, thereby maximizing the performance and lifespan of your Mitsubishi forklift.
🏷️ Basic Information
Identification
Make:
Mitsubishi Lift Trucks
Model:
FD80 / FD90 Diesel Forklift Truck
Codes
Model Codes:
FD80 (F32B-10001-49999), FD90 (F32B-60001-99999)
👋 Introduction
Market Position
Segment:
Heavy-duty diesel forklift trucks for industrial material handling.
Key Features
Manual Value:
Provides detailed, factory-backed information crucial for maintaining and repairing the specified Mitsubishi forklift models, ensuring optimal performance and longevity.
Content Quality:
High-quality images, circuit diagrams, and comprehensive instructions.
📋 Manual Details
Coverage Areas
Covered Models:
Mitsubishi Diesel Forklift Truck FD80 (F32B-10001-49999), FD90 (F32B-60001-99999)
Page Count
Total Pages:
787 (482 + 305)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
ZIP (Contained Set of PDF Manuals)
📖 Manual Coverage
Systems Covered
Chassis And Mast:
General Information (Model View, Truck Models, Serial Number Locations, Technical Data, Dimensions), Cooling System, Electrical System (Console Box, Major Components, Lamp Bulb Specs, Batteries, Electrical System Schematic), Power Train (2-speed & 3-speed Transmission, Gear Ratios, Removal/Installation, Engine/Transmission Unit), 2-Speed Powershift Transmission (Torque Converter, Transmission, Power Flow, Control Valve, Main Regulator Valve, Hydraulic Controls, Speed Selector, Control System), 3-Speed Powershift Transmission (Torque Converter, Transmission, Power Flow, Control Valve, Main Regulator Valve, Hydraulic Controls, Speed Selector, Control System), Front Axle and Reduction Differential, Rear Axle (Power Cylinder, Minimum Turning Radius), Brake System (Wheel Brake, Control Valve, Air Master, Air Governor, Air Dryer, Parking Brake, Testing/Adjusting), Steering System (Control Valve, Tilt Steering), Hydraulic System (Hydraulic Tank, Gear Pump, Priority Valve, Control Valve, Flow Regulator, Down Safety Valve, Lift/Tilt Cylinders), Masts and Forks (Simplex Mast, Triplex Mast), Fork Positioner (Applicable Models, Specifications, Structure, Removal/Installation, Assembly, Cylinder, Inspection/Adjustment, Troubleshooting)
Engine:
6D16 Diesel Engine Service Manual (General, Engine, Lubrication, Fuel and Engine Control, Cooling, Intake and Exhaust, Electrical System, Special Equipment)
Procedures Included
Maintenance And Repair:
Removal and installation of components, belt adjustment, troubleshooting, inspection and adjustment, testing and adjusting, periodic replacement, lubrication instructions, disassembly and assembly of transmission and powertrain components, engine overhaul procedures (implied by engine service manual content).
Technical Depth
Depth:
Comprehensive factory-level service and repair information, including detailed diagrams, schematics, technical data, and troubleshooting guides for both the chassis/mast and the engine.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restrictions
File Features
Searchability:
Searchable text
Navigation:
Bookmarks
Manual Type
Type Details:
Original Illustrated Factory Workshop Service Manual
⚙️ Engine Specifications
Primary Engine
Engine Model:
Mitsubishi 6D16 Diesel Engine
Fuel System
Description:
Details on fuel and engine control systems, including injectors, fuel pumps, and electronic control units (if applicable).
Cooling System
Description:
Covers cooling system components, removal/installation, and fan belt adjustment.
Lubrication
Description:
Information on lubrication system, including oil specifications and maintenance procedures.
🔧 Transmission
Standard
Type:
Powershift Transmission (2-speed and 3-speed variants covered)
Features
Powershift Details:
In-depth coverage of torque converter, transmission operation, power flow, control valves, hydraulic controls, and speed selector systems for both 2-speed and 3-speed powershift units.
Repair
Powertrain Unit:
Procedures for removal and installation of the engine and transmission unit.
📐 Dimensions
Exterior
General Data:
Technical data and dimensions for the truck models are included in the Chassis and Mast manual.
Weights
Component Weights:
Weight of major components listed in the Service Data section.
🛡️ Safety Features
Passive Features
Mast Safety:
Down safety valve for the hydraulic system is detailed.
Active Features
Brake System:
Comprehensive coverage of the brake system, including wheel brakes, control valves, air systems, and parking brake.
💡 Technology Features
Driver Assistance
Steering Tilt:
Information on the tilt steering assembly.
Vehicle Systems
Electrical Schematic:
Detailed electrical system schematic.
Hydraulic System:
Extensive details on the hydraulic system, including pumps, valves, and cylinders.
🔧 Maintenance
Service Intervals
Maintenance Chart:
Includes a detailed maintenance chart outlining scheduled service intervals.
Fluid Specifications
Lubrication Instructions:
Specific lubrication instructions for various components.
Known Issues
Troubleshooting:
Troubleshooting guides are provided for systems like the fork positioner, and implicitly for all covered systems.
Parts Replacement
Periodic Parts:
Information on periodic replacement parts.
Torques
Bolt Torque:
Tightening torque specifications for standard bolts and nuts.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Heavy Industries, Ltd. (Forklift division, now under UniCarriers).
Model Evolution
Series Context:
FD-Series represents a line of robust diesel-powered forklift trucks known for their durability and performance in demanding environments.
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