Segment:
Counterbalance forklifts, often used in warehousing and manufacturing
Application:
Material handling, loading/unloading, inventory management
Competitors:
Toyota, Komatsu, Hyster, Yale, Crown Forklifts (in the industrial equipment sector)
Durability:
Mitsubishi forklifts are generally known for robust construction and reliability
Operator Comfort:
Designed with operator efficiency and comfort in mind, though specific FG18 features would be detailed in the manual
Cost Effectiveness:
The manual offers an inexpensive way to maintain the vehicle, implying competitive operating costs
Primary Coverage:
Complete service and repair for Mitsubishi FG18 Forklift Trucks
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, component repair, overhaul procedures
Estimated Pages:
High (exact count not provided, but indicative of comprehensive coverage)
Type:
Workshop Service Repair Manual
Powertrain:
Engine, transmission, drivetrain components (axles, differentials)
Hydraulic System:
Lift, tilt, power steering hydraulics, pumps, cylinders, valves, hoses
Chassis And Frame:
Frame construction, steering system, suspension components
Electrical System:
Wiring diagrams, lighting, starter, charging system, control units, sensors
Operator Controls:
Lever controls, pedal functions, dashboard indicators
Safety Systems:
Brakes, safety interlocks, operator presence system
Maintenance:
Scheduled maintenance, lubrication, fluid checks, filter replacement
Diagnostics:
Troubleshooting guides, symptom-based fault finding, diagnostic error codes
Repair:
Component disassembly, repair, assembly, and adjustment procedures
Overhaul:
Engine, transmission, hydraulic pump, and cylinder overhaul specifications
Inspections:
Pre-operation checks, periodic inspections of critical components
Depth:
Comprehensive, covering routine maintenance to major component overhauls
Detail Level:
Detailed step-by-step instructions with torque specifications, clearances, and alignment procedures
Target Audience:
Professional technicians and experienced mechanics
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable for quick access to information
Quality:
Digital, offering high clarity for diagrams and text
Binding:
Not applicable (digital download)
Paper:
Not applicable (digital download)
Engine Type:
Internal Combustion (Gasoline/LPG or Diesel, depending on specific FG18 variant)
Fuel Type:
Likely Gasoline or LPG (Liquid Propane Gas) for the 'FG' designation, though diesel variants exist in other series.
Displacement:
Specific displacement not provided, but typically in the 2.0-3.0 Liter range for forklifts of this capacity.
Horsepower:
Not specified, but generally sufficient for lifting and moving loads up to 1800 kg (approx. 4000 lbs).
Torque:
Not specified, crucial for low-speed maneuverability and load handling.
Fuel Delivery:
Likely electronic fuel injection (EFI) or carburetor for gasoline/LPG models, mechanical injection for diesel.
Emission Controls:
Catalytic converter and other emission control systems as per regulations for the manufacturing region.
Type:
Automatic transmission (likely torque converter type) for smooth operation and load handling.
Optional Types:
While unlikely for this capacity, some industrial equipment may offer manual or hydrostatic options in niche applications.
Features:
Variable speed control, inching capability for precise positioning.
Fluid Type:
Requires specific ATF (Automatic Transmission Fluid) - manual will specify exact type and capacity.
Lift Capacity:
Approximately 1800 kg (4000 lbs) based on model number FG18.
Mast Height:
Variable depending on mast configuration (e.g., 2-stage, 3-stage duplex/triplex). Specifics in manual.
Fork Length:
Standard lengths like 1070mm or 1220mm. Manual will specify.
Operating Weight:
Not specified, but typically around 3000-4000 kg depending on configuration.
Safety Standards:
Compliant with relevant ANSI/ASME B56.1 or EN ISO 3691 standards for industrial trucks.
Operator Presence System:
Typically includes a seat switch that prevents operation if the operator is not seated.
Braking System:
Hydraulic service brakes, often with a parking brake/handbrake.
Overhead Guard:
Standard feature to protect the operator from falling objects.
Seat Belt:
Likely equipped for operator safety.
Features:
Minimal in industrial forklifts; focus is on operational indicators like fuel gauge, hour meter, warning lights.
Features:
Operator presence system, possibly audible alarms for reverse operation. Advanced driver assistance systems are not typical for this class of equipment.
Features:
Generally none; these are heavy-duty industrial machines focused on core functionality.
Daily Checks:
Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, visual inspection for leaks, function checks.
Monthly Checks:
Battery terminals, horn, lights, hydraulic system operation, tire pressure.
Scheduled Maintenance:
Engine oil and filter change (e.g., every 250-500 operating hours), transmission fluid change, hydraulic filter change, air filter replacement, spark plug replacement (gasoline).
Engine Oil:
Requires specific viscosity grade (e.g., 10W-30, 15W-40) and API service classification. Manual is essential for exact specification.
Hydraulic Fluid:
ISO VG 32 or VG 46 hydraulic oil is common, but the exact type and specification are crucial and detailed in the manual.
Coolant:
Ethylene glycol-based antifreeze/coolant mixture with a 50/50 concentration is standard. Manual will confirm type and capacity.
Common Wear Items:
Hydraulic hoses, lift chains, mast rollers, tires, brake pads/linings.
Potential Troubles:
Hydraulic system leaks, engine overheating, transmission shifting issues, electrical component failures due to vibration and environment.
Heritage:
Mitsubishi Forklift Trucks (part of the Mitsubishi Heavy Industries group) has a long history in heavy machinery and industrial equipment manufacturing.
Model Line:
The FG series represents their range of internal combustion engine forklifts, built for performance and durability in demanding environments.
Manufacturing Locations:
Production facilities are globally distributed, common locations include Japan and the United States.
