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    Mitsubishi FG40K FG40KL FG45K FG50K FD40K FD40KL FD45K FD50K Forklift Workshop Service Repair Manual

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    This manual covers the Mitsubishi FG/FD 40/45/50K/KL Series Forklift Trucks, industrial vehicles renowned for their durability and reliable performance in demanding environments. These robust internal combustion engine forklifts are designed...
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    Typ: Forklift
    Anbieter:
    Art.-Nr: 139631
    This manual covers the Mitsubishi FG/FD 40/45/50K/KL Series Forklift Trucks, industrial vehicles renowned for their durability and reliable performance in demanding environments. These robust internal combustion engine forklifts are designed for heavy-duty material handling applications. The series includes models such as the FG40K/KL, FG45K, FG50K, FD40K/KL, FD45K, and FD50K, offering lift capacities ranging from approximately 4,000 to 5,000 kg. Powered by either the Mitsubishi S6S Diesel Engine or the Mitsubishi TB45 Gasoline Engine, these forklifts are engineered for productivity and longevity, reflecting Mitsubishi's heritage in industrial equipment manufacturing. This comprehensive workshop service repair manual provides in-depth technical information essential for the maintenance, repair, and overhaul of your Mitsubishi forklift. It covers a wide array of systems including the cooling, electrical, power train, clutches, manual and power shift transmissions, front and rear axles, brake system, steering system, and hydraulic system, as well as the mast and forks. Detailed instructions are provided for both the S6S Diesel and TB45 Gasoline engines, encompassing tune-up procedures, mechanical overhauls, and system diagnostics. This manual is an invaluable resource for industrial operations, material handling businesses, and maintenance technicians seeking to ensure optimal performance and extend the lifespan of their equipment.
    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model Series:
    FG/FD 40/45/50K/KL Series Forklift Trucks
    Vehicle Type:
    Industrial Forklift Truck
    Codes
    Engine Code Diesel:
    S6S
    Engine Code Gasoline:
    TB45
    👋 Introduction
    Market Position
    Target Audience:
    Industrial operations, material handling businesses, forklift maintenance technicians, and knowledgeable DIY enthusiasts.
    Competitive Analysis
    Value Proposition:
    Provides comprehensive repair and maintenance information, enabling significant cost savings on service and promoting extended equipment lifespan. Highly practical and detailed.
    Key Features
    Instant Access:
    Instant download format allows immediate access to critical repair information, eliminating shipping delays and costs.
    📋 Manual Details
    Coverage Areas
    Manual Scope:
    Comprehensive Workshop Service Repair Manual
    Page Count
    Estimated Page Count:
    Extensive (Specific count not provided, but covers numerous systems and engines)
    Manual Type
    Manual Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    File Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Chassis And Mast:
    Foreword, General Information, Cooling System, Electrical System, Power Train, Clutches, Manual Transmission, Power shift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Service Data, Options
    Diesel Engine S6S:
    Introduction, General Information, Maintenance Standards, Special Tools, Overhaul Instructions, Testing and Adjusting, Engine Accessory Removal and Installation, Engine Proper, Air Inlet and Exhaust Systems, Lubrication System, Cooling System, Fuel System, Electrical System, Alternator (Standard), Glow Plug Inspection, Alternator (Option), Workshop Theory
    Gasoline Engine Tb45:
    Foreword, General Information, Tune Up, Mechanical, Lubrication, Cooling System, Control, Fuel System, Electrical System
    Procedures Included
    Repair And Overhaul:
    Detailed overhaul instructions for S6S Diesel engine, repair procedures for various chassis and powertrain components.
    Maintenance And Tuning:
    Maintenance standards, tune-up procedures for TB45 Gasoline engine, routine service and adjustments.
    Diagnostics And Troubleshooting:
    Testing and adjusting procedures for S6S Diesel engine, general electrical system diagnostics, troubleshooting guidance implied throughout.
    Technical Depth
    Depth Of Coverage:
    In-depth technical information suitable for professional technicians and skilled DIYers, covering component disassembly, reassembly, and calibration.
    📊 Manual Specifications
    File Format
    PDF Quality:
    High quality, printable pages, searchable text.
    Print Quality
    Print Capability:
    All pages are printable.
    Binding Type
    Binding Type:
    Digital Download (N/A for physical binding)
    Paper Type
    Paper Type:
    Digital (N/A for physical paper type)
    ⚙️ Engine Specifications
    Primary Engine Diesel
    Engine Model Diesel:
    Mitsubishi S6S Diesel Engine
    Primary Engine Gasoline
    Engine Model Gasoline:
    Mitsubishi TB45 Gasoline Engine
    Performance Diesel
    Engine Displacement S6S:
    Estimated 3.3L (Typical for this series)
    Performance Gasoline
    Engine Displacement Tb45:
    Estimated 4.5L
    Fuel System Diesel
    Fuel System Type S6S:
    Direct Injection, Diesel Fuel
    Fuel System Gasoline
    Fuel System Type Tb45:
    Gasoline Fuel System (Specific type like carburetor or EFI not detailed)
    🔧 Transmission
    Standard Transmission
    Transmission Options:
    Manual Transmission, Power Shift Transmission
    Features
    Transmission Coverage:
    Detailed coverage for both manual and power shift transmissions, including overhaul and repair procedures.
    📐 Dimensions
    Exterior
    Model Variations And Lift Capacities:
    FG40K/KL (approx. 4,000 kg/8,000 lbs), FG45K (approx. 4,500 kg/9,000 lbs), FG50K (approx. 5,000 kg/10,000 lbs), FD40K/KL (approx. 4,000 kg/8,000 lbs), FD45K (approx. 4,500 kg/9,000 lbs), FD50K (approx. 5,000 kg/10,000 lbs). Specific dimensions (L x W x H) vary by mast type and configuration.
    Weights
    Operating Weight Range:
    Approximately 4,000 - 6,000 kg, depending on model and configuration.
    🛡️ Safety Features
    Active Features
    Brake System:
    Covered in detail, including hydraulic systems and components.
    Passive Features
    Mast And Forks:
    Detailed coverage for safe operation and maintenance of the mast and fork system.
    💡 Technology Features
    Infotainment
    Infotainment Systems:
    Basic operational controls and dashboard indicators relevant to forklift operation. Advanced infotainment systems are not applicable to this industrial equipment.
    Driver Assistance
    Operator Controls:
    Focuses on mechanical and hydraulic controls for steering, lifting, tilting, and driving. Electronic control modules are covered within the electrical system section.
    Connectivity
    Telematics And Diagnostics:
    Diagnostic procedures for electrical systems and engine control would be covered. Onboard diagnostic capabilities are typically limited to fault codes displayed on the dashboard for engine and transmission issues.
    🔧 Maintenance
    Service Intervals
    General Guidelines:
    The manual provides 'Maintenance Standards' for the S6S engine and general service data for the chassis, implying detailed recommended service intervals for oil changes, filter replacements, lubrication, and inspections. Specific intervals are typically dictated by operating hours and environment.
    Fluid Specifications
    Engine Oil Type S6S:
    The manual would specify the correct API service classification (e.g., CI-4 or higher for diesel) and viscosity grade (e.g., 15W-40). Exact specification requires consulting the manual.
    Hydraulic Fluid Type:
    The manual will detail the required hydraulic fluid type and viscosity, likely a heavy-duty hydraulic oil meeting specific industry standards (e.g., ISO VG).
    Fluid Capacities
    Engine Oil Capacity S6S:
    Specific oil capacity for the S6S engine will be provided in the manual, typically in liters or gallons.
    Known Issues
    Common Wear Items:
    As with most industrial forklifts, common wear items include tires, brake pads/discs, hydraulic seals, mast rollers, and engine filters. The manual's troubleshooting sections will help diagnose and address specific problems.
    Filter Part Numbers
    Engine Oil Filter:
    Part numbers for oil filters, fuel filters, and hydraulic filters for both S6S and TB45 engines would be detailed within the manual or a linked parts catalog.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Mitsubishi Heavy Industries, Ltd. (Forklift division, often branded as Mitsubishi Forklift Trucks or UniCarriers)
    Model Evolution
    Series Development:
    The FG/FD series represents a robust line of internal combustion engine forklifts designed for heavy-duty industrial applications. These models are known for their durability and reliable performance.
    Production
    Production Period:
    Specific production years are not stated, but these models are common in industrial settings from the late 1990s through the 2010s. Serial number prefixes (F19C, F28B, F29C, F33B) indicate different production batches or series updates.
    🏆 Awards & Recognition
    Recognitions
    Industry Recognition:
    Mitsubishi forklifts are generally recognized for their durability, reliability, and productivity in demanding industrial environments.
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