Mitsubishi Forklift FGC35K FGC40K FGC45K FGC45KC FGC55K FGC60K FGC70K (STC) Workshop Service Manual

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Typ: Forklift

Anbieter:

Art.-Nr: 78438

Stichworte: Featured FGC Series FGC35K FGC40K FGC45K FGC45KC FGC55K FGC60K FGC70K Forklift Forklifts Material Handling Mitsubishi STC

Produktvarianten

Beschreibung

This workshop service manual provides comprehensive technical documentation for the Mitsubishi FGC-K Series LPG forklift trucks, covering models FGC35K through FGC70K, including STC variants. These robust industrial machines are powered by the GM 4.3L G6 engine, utilizing LPG fuel systems, and are engineered for reliability and efficiency in demanding material handling environments. The FGC-K series is built with a focus on operational performance and durability, making it a trusted choice for a wide range of applications. This manual is designed to be an indispensable resource for owners, operators, and technicians. It details maintenance procedures, diagnostic troubleshooting, and repair instructions for all major systems, including the chassis, mast, powertrain, electrical, hydraulic, brake, and steering systems. With detailed diagrams, high-resolution illustrations, and factory-accurate specifications, this workshop manual enables efficient upkeep, accurate repairs, and optimal performance of your Mitsubishi FGC-K Series forklift.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Forklift Truck FGC-K Series

Product Type:

Workshop Service Manual

Fuel Type:

LPG (Liquid Propane Gas)

Codes

Covered Models:

FGC35K, FGC40K, FGC45K, FGC45KC, FGC55K, FGC60K, FGC70K (including STC variants)

Serial Number Prefix Examples:

AF87-00001-up, AF87A-00001-up, AF88-00001-up, AF88A-00001-up, AF89-00001-up, AF89A-00001-up

👋 Introduction

Market Position

Positioning:

Essential technical documentation for owners, operators, and maintenance personnel of Mitsubishi FGC-K series LPG forklift trucks.

Competitive Analysis

Value Proposition:

Provides comprehensive, factory-accurate repair and maintenance information, significantly reducing downtime and improving operational efficiency compared to generic or unofficial guides.

Key Features

Documentation Type:

Original Factory Workshop Service Manuals

Content Quality:

High-quality illustrations, detailed schematics, and step-by-step procedures.

Technical Focus:

Focuses on operational, maintenance, and repair aspects.

📋 Manual Details

Coverage Areas

Primary Coverage:

Chassis, Mast, Powertrain, Electrical, Hydraulic, Brake, Steering Systems

Engine Coverage:

GM 4.3L, G6 Gasoline & LPG Fuel Systems

Page Count

Total Pages:

Approximately 1723 pages (across all included PDFs)

Chassis And Mast Manual 1 Pages:

Chassis And Mast Manual 2 Pages:

Gm Engine Service Manual Pages:

Gm Lpg Fuel System Supplement 1 Pages:

Gm Lpg Fuel System Supplement 2 Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Digital Format:

ZIP (containing multiple PDF files)

📖 Manual Coverage

Systems Covered

Chassis:

Front axle, Rear axle, Front wheels, Rear wheels, Chassis frame

Mast:

Simplex Mast, Duplex Mast, Triplex Mast, Lift and tilt cylinders

Powertrain:

Engine and Transmission assemblies

Transmission:

Powershift Transmission, Control Valve

Cooling System:

Fan Belt Removal, Inspection, and Adjustment

Electrical System:

Console box, Combination Meter, Lamp bulb specifications, Electrical system schematics

Brake System:

Caliper, Brake pedal, Master cylinder

Steering System:

Steering control valve

Hydraulic System:

Hydraulic tank, Pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve

Engine Fuel System:

Gasoline Fuel System (pre-2004), LP Fuel System (pre-2004), LPG Fuel System Components, Diagnosis, DTCs

Engine Electrical:

Ignition System, Distributor, Alternator, V-Belt, Starter Motor, ECU Input/Output Interfaces, Engine Wiring Harness Repair

Special Tools:

Lists and describes special tools required for maintenance and repair.

Procedures Included

Maintenance:

Periodic replacement of parts, Lubrication standards, General maintenance procedures

Diagnostics:

Troubleshooting procedures, Symptom diagnostics, DTC diagnostic codes, Oil leak diagnosis, Valve train diagnosis

Repair:

Component removal and installation, Overhaul procedures (engine), System repair (brakes, hydraulics, steering)

Installation:

Engine replacement, Component installation

Technical Data:

Includes general information, dimensions, technical data, service data, inspection standards, and special tool information.

Technical Depth

Depth:

Comprehensive Workshop Level (suitable for skilled technicians)

Diagnostics Detail:

Advanced diagnostic information and procedures, including scan tool usage for LPG systems

Rebuild Information:

Detailed information on determining when to overhaul engines and component overhaul procedures

📊 Manual Specifications

File Format

Format:

PDF within a ZIP archive

Print Quality

Quality:

Original factory manual quality with high-resolution illustrations

Graphic Quality:

High quality images and circuit diagrams

Binding Type

Binding:

N/A (Digital Download - PDF)

Paper Type

Paper:

N/A (Digital Download - PDF)

Features

Searchable Text:

Printable:

Yes (without restrictions)

Bookmarks:

Documentation Source:

Original Factory Manuals

⚙️ Engine Specifications

Primary Engine

Engine Model:

GM 4.3L, G6 (V6 Gasoline/LPG)

Engine Details

Displacement:

4.3 Liters (262 cubic inches) - typical for GM 4.3L V6

Fuel System

Fuel Type:

LPG (Liquid Propane Gas)

Lpg System Coverage:

Detailed information on LPG fuel system components, diagnosis, and servicing.

Performance

Power Torque:

Specific power and torque figures are detailed within the engine service manuals, varying slightly by application and year of manufacture.

Engine Maintenance

Timing Belt:

N/A (GM 4.3L typically uses a timing chain)

Alternator Belt:

Covered (Alternator and V-Belt)

Spark Plugs:

Refer to specific engine service data for replacement intervals and specifications.

Torque Specifications:

Major Nuts and Bolts Tightening Torque is a dedicated section in the GM engine manual, crucial for proper assembly.

🔧 Transmission

Standard

Type:

Powershift Transmission

Features:

Includes detailed coverage of the transmission control valve and general transmission repair procedures.

Fluid Specifications

Fluid Type:

Specific Powershift Transmission fluid type and capacity detailed in the manual (refer to Chassis and Mast Service Manual).

Maintenance

Service Intervals:

Refer to the 'Periodic replacement of parts' and 'Lubrication standards' sections in the Chassis and Mast Service Manual.

📐 Dimensions

Exterior

General Dimensions:

Various capacities (3500kg to 7000kg) imply different overall dimensions. Specific dimensions for each model are found in the manual under 'GENERAL INFORMATION' -> 'Dimensions'.

Weights

Main Component Weight:

Specific weights for major components are provided in the 'SERVICE DATA' section of the Chassis and Mast Service Manual.

🛡️ Safety Features

Ratings

Forklift Safety:

Manual covers safety-critical systems like brakes and hydraulics. Specific forklift safety ratings or certifications are not detailed in the service manual itself but are inherent to the truck's design and operation.

Active Features

Braking System:

Comprehensive coverage of the brake system (caliper, pedal, master cylinder).

Passive Features

Mast Safety:

Detailed information on mast operation and safety valves (e.g., down safety valve).

💡 Technology Features

Driver Assistance

Instrumentation:

Coverage of the 'Combination Meter' indicates diagnostic and operational indicators.

Engine Control

ECU Input/Output Interfaces and Diagnostic Trouble Codes (DTCs) are covered for the GM engine, indicating electronic control capabilities.

Diagnostic Tools

Scan Tool Use:

Specific reference to 'Diagnostic Scan Tool (DST)' for LPG systems highlights the use of electronic diagnostic tools.

🔧 Maintenance

Service Intervals

Lubrication:

Detailed lubrication standards are provided, specifying types of lubricants and points of application.

Periodic Replacement:

Guidelines for the periodic replacement of key wear items are included.

Fluid Specifications

Engine Oil:

Specific engine oil viscosity and capacity for the GM 4.3L engine will be detailed in the GM engine service manuals.

Hydraulic Fluid:

Specific hydraulic fluid type and capacity detailed in the Chassis and Mast Service Manual.

Known Issues

Common Wear Items:

Manuals will cover typical wear items such as filters, brake components, and hydraulic seals, with guidelines for inspection and replacement.

Troubleshooting

Diagnostic Approach:

Structured diagnostic procedures for various systems, including symptom-based troubleshooting for LPG fuel systems.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Heavy Industries, Ltd. (Forklift Division)

Model Evolution

Series Development:

The FGC-K series represents a line of robust LPG forklift trucks designed for industrial applications. Serial number prefixes indicate variations and potential model year ranges.