Model:
Forklift Truck FGE-N Series
Product Type:
Service Manual PDF Download
Product Name:
Mitsubishi Forklift Truck FGE15N FGE18N FGE20CN FGE20N FGE20ZN FGE25N FGE25ZN FGE30N FGE35AN Service Manual PDF Download
Engine Manual K21 K25 Part Number 1:
99789-55110
Engine Manual K15 K21 K25 Part Number 2:
99789-77100
Positioning:
This service manual targets professional technicians and experienced owner-operators of Mitsubishi FGE-N series forklift trucks, providing the essential documentation for maintaining and repairing these industrial workhorses.
Analysis:
Compared to generic repair manuals, this is an original factory document, ensuring accuracy and completeness specific to Mitsubishi's engineering standards. Its inclusion of multiple engine variants and detailed system coverage sets it apart.
Features:
Original factory content, comprehensive coverage of multiple models and engines, high-quality illustrations, electrical schematics, troubleshooting guides, and detailed service data.
Covered Models:
FGE15N, FGE18N, FGE20CN, FGE20N, FGE20ZN, FGE25N, FGE25ZN, FGE30N, FGE35AN
Serial Number Ranges:
FGE15N (F34-00001/19001-up), FGE18N (F34-40001/49001-up), FGE20CN (F34-30001/39001-up), FGE20N (F17D-20001/38001-up), FGE20ZN (F35-20001/38001-up), FGE25N (F17D-70001/88001-up), FGE25ZN (F35-70001/88001-up), FGE30N (F13F-10001/20001-up), FGE35AN (F13F-80001/90001-up)
Chassis Mast Service Manual Pages:
568
Wet Brake System Supplement Pages:
124
K21 K25 Gasoline Engine Manual Pages 1:
240
K15 K21 K25 Gasoline Engine Manual Pages 2:
232
Type:
Original Illustrated Factory Workshop Service Manual
Format:
ZIP, Set of PDF Manuals
Chassis And Mast:
General Information, Cooling System, Electrical System, Controllers, Power Train, Clutches, Manual Transmission, Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Service Data
Engine:
K15, K21, K25 Gasoline Engines
Maintenance:
Fan Belt Removal and Installation, Fan Belt Tension, Battery Maintenance, Lubrication Instruction, Periodic Replacement Parts, Maintenance Schedule
Repair:
Removal and Installation of Power Line, Clutch (Dry-Type and Wet-Type), Manual Transmission, Powershift Transmission (Torque Converter, Control Valve, Automatic Two-Speed Transmission), Front Axle, Reduction Differential, Rear Axle, Master Cylinder, Wheel Brake, Brake Booster, Steering Gear, Power Cylinder, Flow Divider, Hydraulic Tank, Hydraulic Pump, Hydraulic Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, Simplex Mast, Duplex Mast, Triplex Mast
Troubleshooting:
Controller Error Codes and Troubleshooting, Electrical System Troubleshooting
Depth:
Comprehensive; includes diagnostics, repair, overhaul, and specifications. Covers from basic maintenance to in-depth component rebuilds.
Format:
PDF (contained within ZIP archive)
Quality:
High-quality, printable pages with original illustrations and circuit diagrams.
Type:
N/A (Digital PDF Download)
Type:
N/A (Digital PDF Download)
Feature:
Searchable text and bookmarks included for efficient navigation.
Engine Family:
Mitsubishi K Series Gasoline Engines
Engine Models Covered:
K15, K21, K25
Performance Details:
Specific horsepower and torque figures are detailed within the respective engine service manuals (K15, K21, K25), varying by exact model and configuration.
Fuel Type:
Gasoline / LPG (Liquid Petroleum Gas)
System Type:
Details on ignition timing, spark plugs, and related components are provided in the engine manuals.
System Components:
Fan belt, radiator, water pump, thermostat, and coolant specifications are covered in the Chassis and Mast Service Manual.
Valve Lash Adjustment:
Recommended intervals for valve lash adjustment are provided in the engine service manuals.
Spark Plug Replacement:
Service intervals for spark plug replacement are detailed in the engine manuals.
Type:
Powershift Transmission (Automatic)
Type:
Manual Transmission
Powershift Details:
Covers single-speed and automatic two-speed powershift transmissions, including torque converter operation and control valve functionality.
Transmission Fluid:
Specific transmission fluid types and capacities are listed in the Service Data section and relevant component chapters.
Transmission Filter Replacement:
Procedures and recommended intervals for transmission filter replacement are included.
Dimensions Overview:
Overall dimensions (length, width, height), mast lowered height, and mast extended height are detailed in the General Information section of the Chassis and Mast Service Manual.
Operating Weight:
Operating weight specifications are provided, varying by model and configuration.
Load Capacity:
Load capacities for each model are a key specification, though not explicitly listed in the manual's table of contents summary, they are integral to the truck's operation and likely found in the technical data section.
Safety Standards:
While specific crash ratings are not applicable to forklifts in the same way as passenger vehicles, the manual addresses safety features related to operation and maintenance as per industrial standards.
Active Safety Systems:
Details on brake system operation (master cylinder, wheel brake, booster), steering system (power cylinder, flow divider), and hydraulic system safety valves (flow regulator, down safety valve) contribute to operational safety.
Passive Safety Features:
Mast design (Simplex, Duplex, Triplex) and fork construction are detailed, which are crucial for safe load handling. Operator protection features are inherent in the forklift design, elaborated through maintenance procedures.
System Type:
N/A (Forklift truck; not applicable)
Features:
Focus is on mechanical and electrical systems crucial for forklift operation, not modern driver-assistance features found in passenger vehicles.
Features:
N/A (Forklift truck; not applicable)
Controller Functionality:
Detailed information on the main functions of the forklift's electronic controller, input/output monitoring, and error code interpretation for troubleshooting.
Daily Checks:
While not explicitly detailed in the table of contents, daily operational checks are standard practice for forklift maintenance, and the manual would guide inspection points.
Lubrication Schedule:
A comprehensive lubrication instruction section outlines specific points, types of lubricants, and recommended intervals.
Periodic Replacement Parts:
A dedicated section lists parts recommended for periodic replacement based on operating hours or time.
Engine Oil Type:
Engine oil viscosity and API service classification recommendations are found in the engine service manuals.
Coolant Type:
Coolant specifications (type and mixture ratio) are provided in the cooling system section.
Hydraulic Fluid Type:
Hydraulic fluid type and capacity are detailed in the hydraulic system chapter.
Common Problems:
While not explicitly listed as 'known issues', the troubleshooting sections for electrical systems, controllers, and hydraulic systems implicitly address common failure points and diagnostic procedures.
Data Availability:
Extensive technical data, including maintenance standards and specifications, is provided throughout the manuals.
Heritage:
Mitsubishi Heavy Industries Forklift Trucks (now UniCarriers) has a long-standing reputation for producing durable and reliable material handling equipment.
Evolution:
The FGE-N series represents an evolution in Mitsubishi's internal combustion forklift line, focusing on performance, efficiency, and operator comfort. Specific model number variations indicate different configurations and capacities within this series.
Production Details:
Production years are implied by the serial number ranges provided, indicating a period of manufacture for these specific models.
Recognitions:
N/A (Focus is on technical documentation, not product awards)
Ratings:
N/A (Focus is on technical documentation, not consumer ratings)
Certifications:
N/A (Focus is on technical documentation, not product certifications)
