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Mitsubushi GALANT Full Service & Repair Manual 1997-2001

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This manual covers the Galant models produced between 1997 and 2001, representing a significant facelift of the Eighth Generation. Known for its stylish design and comfortable ride, the Galant offered...
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Mitsubushi GALANT Full Service & Repair Manual 1997-2001
This manual covers the Galant models produced between 1997 and 2001, representing a significant facelift of the Eighth Generation. Known for its stylish design and comfortable ride, the Galant offered a range of powertrains, including efficient four-cylinder engines and powerful V6 options, with the high-performance VR-4 variant featuring a twin-turbo V6 and all-wheel drive. This vehicle was positioned as a competitive option in the mid-size sedan market, appealing to discerning owners seeking a blend of practicality and engaging driving dynamics. This comprehensive factory service manual provides detailed information essential for the maintenance and repair of your Galant. It covers all major systems, including engine mechanicals, fuel and ignition, transmissions (manual and automatic), drivetrain, suspension, steering, brakes, and the electrical system. Within these sections, you will find step-by-step repair procedures, diagnostic guides, troubleshooting charts, and critical technical specifications, enabling owners and technicians to accurately diagnose issues, perform routine maintenance, and execute complex repairs to factory standards.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Years Covered:
1997, 1998, 1999, 2000, 2001
Generation:
Eighth Generation (1993-2003)
Codes
Chassis Codes:
E30A (some markets), E50/E70/E80 Series
Engine Codes:
4G63, 6A13 (V6)
👋 Introduction
Market Position
Segment:
Mid-size sedan / family car
Target Audience:
Discerning owners seeking to maintain their vehicle to factory standards, independent repair shops, DIY enthusiasts.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Malibu.
Galant Advantage:
Known for stylish design (especially the VR-4), comfortable ride, and often more engaging handling than some competitors. The VR-4 offered sophisticated AWD and turbocharged performance.
Key Features
Manual Value Proposition:
Provides factory-level diagnostic and repair information, empowering users to perform a wide range of tasks, reducing reliance on expensive dealership services. 'No Extra fees, No Expiry dates' ensures long-term usability.
Vehicle Appeal:
The 1997-2001 Galant offered a blend of comfort, performance (especially the VR-4), and distinctive styling, making it an attractive option for those seeking an alternative to more common Japanese sedans.
📋 Manual Details
Coverage Areas
Primary Markets:
North America, Europe, Asia (specific to region, but manual generally comprehensive)
Trim Levels:
DE, ES, LS, GTZ, VR-4 (where applicable for engine/drivetrain variations)
Page Count
Estimated Pages:
1500-2500 (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, rebuild, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system, cooling system.
Engine Management:
Fuel injection system (MPI), ignition system, emission control systems (EGR, catalytic converter), engine control unit (ECU) diagnostics and wiring.
Transmission Manual:
Clutch, gearbox internal components, shift mechanisms, overhaul procedures, fluid specifications, torque specifications.
Transmission Automatic:
Automatic transmission operation, hydraulic system, torque converter, valve body, planetary gear sets, overhaul, fluid types, service procedures.
Drivetrain:
Front-wheel drive (FWD) / All-wheel drive (AWD) systems (including viscous coupling for AWD variants), drive shafts, CV joints, differentials, hub bearings.
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), alignment specifications, service procedures.
Steering:
Power steering system, steering rack, tie rods, steering column, column lock, alignment, fluid specifications.
Brakes:
Front and rear brake systems (disc/drum configurations), ABS system (if equipped), hydraulic lines, calipers, master cylinder, brake fluid specifications, bleeding procedures, parking brake.
Electrical System:
Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, compressor, condenser, evaporator, cabin filter, service procedures.
Body And Interior:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, seats, dashboard, sound deadening.
Restraints:
Airbag system (SRS), seat belt mechanisms, diagnostic codes for SRS.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, transmission fluid changes.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostic flowcharts, mechanical diagnostics.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostic Procedures:
Engine performance diagnostics, electrical system testing, ABS diagnostics, HVAC system diagnostics.
Specification Tables:
Torque specifications for all fasteners, fluid capacities, engine data, electrical specifications, alignment data.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance and minor repairs to major overhauls and component rebuilds. Includes detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams and text.
Searchability:
Full text search capability for quick access to information.
Print Quality
Printability:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Standard Engine Usdm:
2.4L 4-cylinder (4G64 SOHC)
Optional Engine Usdm:
3.0L V6 (6G72 SOHC)
Performance Variants:
2.5L V6 Twin-Turbo (6A13TT) - Galant VR-4 (specific markets, high performance)
Performance
4G64 Horsepower:
~142-156 hp @ 5500-6000 rpm (depending on year/tune)
4G64 Torque:
~159-170 lb-ft @ 3000-4000 rpm (depending on year/tune)
6G72 V6 Horsepower:
~195-200 hp @ 5500-6000 rpm
6G72 V6 Torque:
~215-220 lb-ft @ 4000-4500 rpm
6A13Tt Vr4 Horsepower:
~237-280 hp @ 6000 rpm (depending on market/spec)
6A13Tt Vr4 Torque:
~258-300 lb-ft @ 4500 rpm (depending on market/spec)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended for non-turbo, 91+ for VR-4)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission (with optional manual mode on some later models)
Features
AWD System:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) on VR-4 models. FWD standard on most other trims.
Automatic Transmission Features:
Electronically controlled with Sport Mode.
📐 Dimensions
Exterior
Length:
~185.4 inches (4709 mm)
Width:
~70.5 inches (1790 mm)
Height:
~56.1 inches (1425 mm)
Wheelbase:
~104.3 inches (2650 mm)
Weights
Curb Weight:
~3100-3500 lbs (1400-1600 kg) depending on engine/trim
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 stars (1998 model year typical, may vary slightly by year)
NHTSA Front Impact Passenger:
4/5 stars (1998 model year typical)
IIHS Side Impact:
Acceptable (Good for later models with side airbags, if equipped)
Active Features
ABS:
Standard on most trims, optional on base models.
Traction Control:
Optional on V6 models, standard on some higher trims.
Passive Features
Airbags:
Driver and passenger front airbags standard. Optional side airbags available on some later models.
Seatbelts:
3-point front and rear seat belts. Pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with cassette. Optional premium audio systems were available.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trim levels.
Connectivity
Connectivity Features:
Limited by era. No factory Bluetooth or USB connectivity. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe service) or 7,500 miles or 12 months (normal service), consult manual for specifics.
Timing Belt Replacement:
Every 60,000-90,000 miles or 5-7 years for the 4G6x engines (critical for non-interference engines, but recommended regardless).
Transmission Fluid Change:
Every 30,000-60,000 miles depending on driving conditions.
Fluid Specifications
Engine Oil:
API Service SG, SH, or SJ; SAE 5W-30 or 10W-30 recommended (check owner's manual for precise spec).
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Mopar Antifreeze/Coolant (MS-9769) or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Automatic Transmission Fluid:
Mopar ATF+3 or ATF+4 (or equivalent Dexron/Mercon compatible fluid, check manual for exact spec).
Known Issues
Engine Mounts:
Wear and tear leading to vibrations, especially on the V6 models.
Suspension Bushings:
Degradation of rubber bushings leading to clunking noises and poor handling.
Automatic Transmission:
Some models may experience delayed shifting or harsh engagement, often related to fluid degradation or valve body issues.
Power Window Motors:
Failure of power window regulators and motors.
Airbag Light:
Occasional illumination of the SRS airbag warning light due to sensor or wiring issues.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors, a Japanese automaker with a history dating back to 1920, known for its diverse range of vehicles from compact cars to SUVs and performance models (e.g., Lancer Evolution).
Model Evolution
Eighth Gen Galant Launch:
The eighth generation debuted in 1993 in Japan, arriving in North America for the 1994 model year. The 1997-2001 represents a facelifted version of this generation, featuring updated styling and technology.
Vr4 Significance:
The Galant VR-4, particularly in its earlier generations and niche later iterations, was a halo car known for its advanced technology like all-wheel drive and four-wheel steering, establishing a performance lineage.
Production
Manufacturing Locations:
Primarily manufactured in Japan and the United States (Normal, Illinois).
🏆 Awards & Recognition
Recognitions
Common Praise:
Often praised for its comfortable ride and distinctive styling, particularly the aerodynamic lines of the facelifted model. The VR-4 variant received accolades for its performance and technological integration.
Ratings
Consumer Reports Reliability:
Mixed reliability ratings across different model years and powertrains. Manual provides essential info to address potential issues.
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