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Mitsubishi Galant 1997-2001 Full Service Repair Manual

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The Mitsubishi Galant, 8th generation, produced for the North American market from 1997 to 2001, is a mid-size sedan known for its distinctive styling, available V6 engine, and optional all-wheel-drive...
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Mitsubishi Galant 1997-2001 Full Service Repair ManualMitsubishi Galant 1997-2001 Full Service Repair ManualMitsubishi Galant 1997-2001 Full Service Repair ManualMitsubishi Galant 1997-2001 Full Service Repair Manual
The Mitsubishi Galant, 8th generation, produced for the North American market from 1997 to 2001, is a mid-size sedan known for its distinctive styling, available V6 engine, and optional all-wheel-drive system. This generation, built on the Mitsubishi Eterna/Galant platform, offers reliable powertrain options including 2.4L 4-cylinder and 3.0L V6 engines, paired with 4-speed automatic or 5-speed manual transmissions. The Galant provides a comfortable ride and a solid engineering foundation, making it a capable and appealing choice in its segment, often competing with models like the Toyota Camry and Honda Accord. This comprehensive service and repair manual, presented in English and exceeding 1500 pages, is designed to guide owners, mechanics, and technicians through the intricacies of the Mitsubishi Galant (chassis codes CJ/CK/CM) for model years 1997 through 2001. It covers all essential systems, including powertrain, transmission, drivetrain, chassis, body, and electrical components, detailing everything from routine maintenance procedures like oil changes and filter replacements to in-depth engine and transmission repairs. Furthermore, the manual includes crucial troubleshooting guides, diagnostic information, and technical specifications, empowering users to effectively maintain, diagnose, and repair their vehicle, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Generation:
8th Generation
Platform:
Mitsubishi Eterna/Galant Platform (E30/E50/E70/E80 variations for this generation)
Codes
Chassis Codes:
CJ/CK/CM
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive students.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Malibu, Nissan Altima.
Key Features
Unique Selling Points:
Available V6 engine, optional AWD, distinctive styling, reliable powertrain options.
Value Proposition
Manual Benefit:
Empowers owners with the knowledge to maintain their vehicle effectively, saving time and money on repairs, and extending vehicle lifespan.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999, 2000, 2001
Market Focus:
North American Market (primarily)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Specifications
File Format:
PDF
Print Quality:
High-resolution, clear text and diagrams, suitable for printing.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (4G63, 4G64, 6A13), fuel system, ignition system, emission controls, exhaust system, engine electrical, cooling system.
Transmission:
Automatic transmission (F4A4x, F4A5x), Manual transmission (W4A4x).
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) system (on applicable models), drive shafts, axles, differentials.
Chassis:
Suspension (front strut, rear multi-link), steering system, brake system (ABS, front disc, rear drum/disc), wheels, tires.
Body:
Body construction, exterior panels, doors, windows, locks, hinges, interior trim, seating systems.
Electrical:
Wiring diagrams, lighting, instrumentation, power accessories, charging system, starter motor, body control modules (BCM).
Climate Control:
HVAC system, A/C system, heater core, blower motor, controls.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement, belt inspections and replacement.
Engine Repair:
Engine overhaul, cylinder head removal and installation, piston and ring replacement, timing belt/chain service, camshaft and valve train service.
Transmission Service:
Transmission fluid and filter changes, transmission overhaul, torque converter replacement, clutch service (for manual transmissions).
Brake System Repair:
Brake pad and rotor replacement, caliper service, brake line replacement, ABS component diagnosis and replacement.
Suspension And Steering:
Strut and shock absorber replacement, control arm bushings, ball joint replacement, tie rod end replacement, power steering system service.
Electrical Diagnostics:
Troubleshooting electrical faults, component testing, circuit diagnosis using wiring diagrams, sensor replacement.
Bodywork:
Door panel removal, window regulator repair, lock mechanism servicing, bumper replacement, exterior trim installation.
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides for common issues.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
2.4L DOHC 4-cylinder (4G64), 3.0L SOHC V6 (6A13).
Performance
4G64 Horsepower:
Approx. 145 hp @ 5500 rpm
4G64 Torque:
Approx. 173 lb-ft @ 4000 rpm
6A13 Horsepower:
Approx. 195-205 hp @ 5500 rpm (depending on market and tune)
6A13 Torque:
Approx. 203-213 lb-ft @ 4500 rpm (depending on market and tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Multi-point injection (MPI).
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
ECU controlled ignition and fuel injection.
Timing
Timing Belt Interval 4G64:
Typically 60,000 miles (96,000 km) or 4-5 years, check manual for specific interval.
Timing Belt Replacement Recommended Parts:
Include water pump, tensioner pulley, idler pulley.
🔧 Transmission
Standard
Type FWD:
4-speed Automatic (F4A41, F4A42, F4A51)
Optional
Type Manual:
5-speed Manual (W4A42)
Type AWD:
4-speed Automatic with Active-ECS AWD System
Features
Automatic Transmission Fluid Spec:
DIA Queen ATF SPIII or equivalent (refer to manual for exact specification).
Manual Transmission Fluid Spec:
GL-4 or GL-5 gear oil (refer to manual for viscosity and specific type).
AWD System Name:
Active-ECS (Electronically Controlled Suspension) or Viscous Coupling AWD (depending on specific AWD model).
📐 Dimensions
Exterior
Length:
Approx. 186.0 inches (4724 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 55.7 inches (1415 mm)
Wheelbase:
Approx. 104.5 inches (2654 mm)
Weights
Curb Weight Start:
Approx. 3100 lbs (1406 kg)
Curb Weight End:
Approx. 3400 lbs (1542 kg) (for AWD/V6 models)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard, typically around 4400 lbs (2000 kg).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4-star (1997-2001 models, varying by year and specific test)
NHTSA Front Impact Passenger:
4-star (1997-2001 models, varying by year and specific test)
Active Features
ABS:
Standard on most models, optional on base trims.
Traction Control:
Optional on some higher trims, often linked to AWD system.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats.
Child Seat Anchors:
LATCH system not standard, uses seatbelt securing for child seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, cassette tape player, and 6-speaker system on higher trims. Available premium audio options.
Navigation:
Optional factory navigation system available on some models, though generally basic by modern standards.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional on most trims, standard on higher trims.
Connectivity
Aux Input:
Not standard, aftermarket solutions required for digital audio connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months with conventional oil, or 7,500 miles (12,000 km) or 6 months with synthetic oil (refer to manual for precise recommendation).
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 12,000 miles (19,000 km) or 12 months (if equipped).
Spark Plug Replacement 4G64:
Approx. 30,000 miles (48,000 km) for standard plugs, 60,000 miles (96,000 km) for platinum/iridium plugs.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Spec:
API SJ or higher, SAE 5W-30 or 10W-30 (refer to manual for temperature range suitability).
Coolant Spec:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based coolant with deionized water).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problem 1:
Timing belt failure leading to catastrophic engine damage if not replaced on schedule (especially the 4G64 engine).
Common Problem 2:
Power steering pump leaks or noise.
Common Problem 3:
Window regulator failures (power windows).
Common Problem 4:
Catalytic converter issues or failure.
Common Problem 5:
O2 sensor failures leading to check engine light.
Common Problem 6:
CV joint wear and tear, especially on AWD models.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a Japanese multinational automotive manufacturer with a history dating back to the early 20th century, known for innovation and diverse product lines.
Model Evolution
Galant Evolution:
The 8th generation Galant (1994-2003 globally, 1997-2001 in North America) represented a significant redesign, moving to a more aerodynamic and larger platform, with a focus on improved ride comfort and a sportier appearance than previous generations.
Production
Manufacturing Locations:
Primarily produced in Japan and North America (Illinois, USA) for the North American market.
North American Launch Year:
1997 Model Year
🏆 Awards & Recognition
Recognitions
Safety Award Example:
While specific major awards might be limited for this exact generation in the US market, Mitsubishi vehicles generally aim for good safety and reliability ratings, which this manual helps maintain.
Value Award Example:
Often recognized for offering a good balance of features and performance for its price point in the mid-size sedan segment.
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