Mitsubishi Galant 1992-1998 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E30 (1987-1993) / E50-E70-E80 (1992-1998) Codes Chassis Codes Covered: E33A, E35A, E38A, E39A, E52A, E53A, E54A, E55A, E64A, E72A, E74A, E75A,...

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Typ: Autos

Anbieter:

Art.-Nr: 57627

Stichworte: 1992 1993 1994 1995 1996 1997 1998 Car Cars Galant Misc Mitsubishi

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation:

E30 (1987-1993) / E50-E70-E80 (1992-1998)

Codes

Chassis Codes Covered:

E33A, E35A, E38A, E39A, E52A, E53A, E54A, E55A, E64A, E72A, E74A, E75A, E77A, E78A, E84A, E85A, E87A, E88A

Platform Codes:

Mitsubishi ECI-Multi, Mitsubishi Galant Lambda

👋 Introduction

Market Position

Segment:

Mid-size Sedan / Coupe

Target Audience:

Practical car buyers, performance enthusiasts (especially for GS/GTZ models), DIY mechanics.

Competitive Analysis

Key Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Mazda MX-6, Ford Probe, Chevrolet Lumina.

Key Features

Design Philosophy:

Aerodynamic styling, comfortable interior, available all-wheel drive (AWD) and performance-oriented DOHC engines.

Unique Selling Points:

Sophisticated multi-link rear suspension, available MIVEC engine technology (on select V6 models), optional AWD, sporty GS and GTZ variants.

📋 Manual Details

Coverage Areas

Model Years Covered:

1992, 1993, 1994, 1995, 1996, 1997, 1998

Regions Covered:

North America, Europe, Asia (Specific markets may vary based on original manual distribution)

Trim Levels Covered:

DE, ES, LS, GS, GTZ (and regional variants)

Page Count

Estimated Page Count:

Approximately 2000+ pages (typical for comprehensive factory service manuals)

Manual Type

Manual Type:

Full Service & Repair Manual (Factory Authorized)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete coverage of all gasoline engines: 4G63 (2.0L SOHC/DOHC), 4G64 (2.4L SOHC), 6A12 (2.0L V6 MIVEC/non-MIVEC), 6A13 (2.5L V6 MIVEC/non-MIVEC).

Engine Management:

ECI-Multi fuel injection, ignition system, emissions controls, EGR, O2 sensors, diagnostic trouble codes (DTCs).

Transmission:

Manual transmissions (W5MG1, W4A42) and Automatic transmissions (F4A51, V4A51, INVECS-II).

Drivetrain:

Front-wheel drive (FWD), All-wheel drive (AWD) systems, differentials, axles, CV joints.

Suspension:

Front McPherson strut, rear multi-link independent suspension. Springs, shock absorbers, control arms, bushings, alignment specifications.

Steering:

Power-assisted rack and pinion, steering column, linkages, hydraulic pump and lines.

Brakes:

Front ventilated discs, rear discs or drums. ABS system (if equipped), hydraulic lines, master cylinder, calipers, parking brake.

Electrical System:

12V electrical system, battery, charging system (alternator), starter motor, lighting (headlights, taillights, interior), fuses, relays.

HVAC:

Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, climate control panel, blower motor.

Body And Chassis:

Body construction, exterior panels, doors, windows, glass, seals, interior trim, underbody protection.

Safety Systems:

Seat belts, airbags (SRS - Supplemental Restraint System) if equipped, chassis safety features.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, tire rotation, belt inspections.

Engine Repair:

Engine disassembly and reassembly, cylinder head service, piston and connecting rod installation, crankshaft service, timing belt/chain replacement.

Transmission Repair:

Clutch replacement (manual), transmission fluid changes, seal replacement, internal component diagnosis and repair (automatic and manual).

Brake System Service:

Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, brake fluid bleeding, ABS component replacement.

Suspension And Steering Repair:

Shock absorber/strut replacement, ball joint replacement, tie rod end replacement, power steering pump and rack repair.

Electrical Diagnostics:

Troubleshooting wiring diagrams, starter/alternator testing, lighting system repair, fuse/relay diagnosis, diagnostic scanner usage.

HVAC Service:

Refrigerant recharging, compressor replacement, leak detection, heater core service, blower motor replacement.

Bodywork And Trim:

Door panel removal, interior trim replacement, window regulator repair, external panel alignment.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon faults, symptoms-based troubleshooting.

Torque Specifications:

Precise torque values for all critical fasteners.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission rebuilds. Includes factory diagnostic procedures and specifications.

Diagnostic Capabilities:

Detailed guidance on using diagnostic tools, reading fault codes, and performing system tests.

Special Tools:

Lists and descriptions of specialized tools required for specific procedures.

📊 Manual Specifications

File Format

File Format:

Searchability:

Typically fully searchable text within the PDF.

Printability:

Printable pages for workshop use.

Print Quality

Image Resolution:

High resolution, suitable for clear viewing of diagrams and illustrations.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Codes List:

4G63, 4G64, 6A12, 6A13

Engine Displacement Options:

2.0L (1997cc), 2.4L (2351cc), 2.0L V6 (1998cc), 2.5L V6 (2498cc)

Engine Configurations:

Inline-4 (SOHC and DOHC), V6 (SOHC and DOHC, some with MIVEC)

Performance

Horsepower Range:

125 HP to 195 HP (depending on engine and market)

Torque Range:

135 lb-ft to 177 lb-ft (depending on engine and market)

Fuel System

Fuel Delivery:

Multi-port Electronic Fuel Injection (MPI) / ECI-Multi

Fuel Type:

Unleaded Gasoline (Octane rating varies by engine requirement, typically 87-91)

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual Transmission (e.g., W5MG1)

Optional

Optional Transmission Type:

4-speed Automatic Transmission (e.g., F4A51, INVECS-II)

Features

AWD Availability:

Available on select models, often paired with specific engines and transmissions.

Automatic Transmission Technology:

INVECS-II (Intelligent and Innovative Control Emission System II) with adaptive shift logic.

📐 Dimensions

Exterior

Length:

Approx. 185.0 - 188.6 inches (4700 - 4790 mm)

Width:

Approx. 69.5 - 70.1 inches (1765 - 1780 mm)

Height:

Approx. 54.5 - 55.7 inches (1385 - 1415 mm)

Wheelbase:

Approx. 104.5 inches (2655 mm)

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Weights

Curb Weight Range:

Approx. 3000 - 3400 lbs (1360 - 1542 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Driver: 4/5 Stars, Passenger: 4/5 Stars (1990s testing standards apply)

IIHS Side Impact:

Varies by year and configuration, often rated 'Acceptable' or 'Good' for models with side airbags.

Active Features

Anti-lock Braking System (ABS) available on most models.

Traction Control:

Traction Control System (TCS) available on some higher trim levels or AWD models.

Passive Features

Airbags:

Driver and Passenger front airbags standard on later models, optional or standard on higher trims.

Seat Belts:

Front and rear three-point seat belts, driver's side pretensioner.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette stereo, optional CD player. Speaker configurations vary by trim level.

Display Technology:

Basic analog gauges and indicator lights. No central digital display or touchscreens.

Driver Assistance

Cruise Control:

Standard on most models, electronically controlled.

Power Steering:

Hydraulic power-assisted steering standard across most trims.

Connectivity

Bluetooth:

Not available from factory. Aftermarket integration is common.

Usb Ports:

Not available from factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions.

Timing Belt Replacement:

Every 60,000 - 90,000 miles (96,000 - 144,000 km) for 4-cylinder engines (4G63/4G64). V6 engines (6A12/6A13) also have a timing belt.

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (e.g., platinum or iridium).

Fluid Specifications

Engine Oil Type:

API Service SG, SH, or SJ rated. Viscosity: 5W-30, 10W-30, or 10W-40 depending on ambient temperature (refer to manual for specific ranges).

Coolant Type:

Mitsubishi Dia-Queen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix).

Transmission Fluid Type Manual:

API GL-4 or GL-5 Gear Oil, SAE 75W-90 or 75W-85.

Transmission Fluid Type Automatic:

Mitsubishi Dia-Queen ATF SP-III or equivalent (check manual for exact specification for the specific transmission model).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Power Steering Fluid:

Power Steering Fluid (refer to manual for specific Mitsubishi specification).

Known Issues

Common Issues Engine:

Timing belt failure (if not replaced on schedule), oil leaks from valve cover and oil pan gaskets, head gasket issues (especially on high-mileage 4G63 engines), carbon buildup in intake ports.

Common Issues Transmission:

Automatic transmission solenoid issues, manual clutch wear, AWD viscous coupling failure.

Common Issues Suspension:

Worn control arm bushings, front sway bar links, and rear multi-link bushings leading to noise and handling degradation.

Common Issues Electrical:

Window motor failure, power lock actuator issues, alternator failures, intermittent dashboard warning lights.

Common Issues HVAC:

AC system leaks, blower motor resistor failure, heater core leaks.

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors, a division of the Mitsubishi Group, has a long history in automotive manufacturing, known for engineering innovations and diverse vehicle offerings.

Model Evolution

E30 Generation:

The E30 generation (1987-1993) introduced more aerodynamic styling and advanced features. It laid the groundwork for the subsequent generation.

E50 E70 E80 Generation:

The 1992-1998 Galant (E50/E70/E80 chassis) represented a significant redesign with a more curvaceous body, improved interior comfort, and advanced technologies like MIVEC and AWD.

Production

Production Period:

1992-1998 (for the models covered by this manual)

Manufacturing Locations:

Primarily Japan (Mizushima Plant, Kurashiki, Okayama; Nagoya Plant, Okazaki, Aichi), and also assembled in other global locations.

🏆 Awards & Recognition

Recognitions

Car And Driver Tenbest:

The Mitsubishi Galant was frequently cited by automotive publications for its driving dynamics and value, though not a consistent 'Ten Best' winner in its class.

Consumer Reports Ratings:

Ratings varied by year and engine, with some models praised for reliability and others noted for specific component failures. General reputation for good value.

Certifications

Emissions Certifications:

Meets EPA and California Air Resources Board (CARB) emissions standards for its respective model years.