Generation:
E30 (1987-1993) / E50-E70-E80 (1992-1998)
Chassis Codes Covered:
E33A, E35A, E38A, E39A, E52A, E53A, E54A, E55A, E64A, E72A, E74A, E75A, E77A, E78A, E84A, E85A, E87A, E88A
Platform Codes:
Mitsubishi ECI-Multi, Mitsubishi Galant Lambda
Model Years Covered:
1992, 1993, 1994, 1995, 1996, 1997, 1998
Regions Covered:
North America, Europe, Asia (Specific markets may vary based on original manual distribution)
Trim Levels Covered:
DE, ES, LS, GS, GTZ (and regional variants)
Estimated Page Count:
Approximately 2000+ pages (typical for comprehensive factory service manuals)
Manual Type:
Full Service & Repair Manual (Factory Authorized)
Engine:
Complete coverage of all gasoline engines: 4G63 (2.0L SOHC/DOHC), 4G64 (2.4L SOHC), 6A12 (2.0L V6 MIVEC/non-MIVEC), 6A13 (2.5L V6 MIVEC/non-MIVEC).
Engine Management:
ECI-Multi fuel injection, ignition system, emissions controls, EGR, O2 sensors, diagnostic trouble codes (DTCs).
Transmission:
Manual transmissions (W5MG1, W4A42) and Automatic transmissions (F4A51, V4A51, INVECS-II).
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) systems, differentials, axles, CV joints.
Suspension:
Front McPherson strut, rear multi-link independent suspension. Springs, shock absorbers, control arms, bushings, alignment specifications.
Steering:
Power-assisted rack and pinion, steering column, linkages, hydraulic pump and lines.
Brakes:
Front ventilated discs, rear discs or drums. ABS system (if equipped), hydraulic lines, master cylinder, calipers, parking brake.
Electrical System:
12V electrical system, battery, charging system (alternator), starter motor, lighting (headlights, taillights, interior), fuses, relays.
HVAC:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, climate control panel, blower motor.
Body And Chassis:
Body construction, exterior panels, doors, windows, glass, seals, interior trim, underbody protection.
Safety Systems:
Seat belts, airbags (SRS - Supplemental Restraint System) if equipped, chassis safety features.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, tire rotation, belt inspections.
Engine Repair:
Engine disassembly and reassembly, cylinder head service, piston and connecting rod installation, crankshaft service, timing belt/chain replacement.
Transmission Repair:
Clutch replacement (manual), transmission fluid changes, seal replacement, internal component diagnosis and repair (automatic and manual).
Brake System Service:
Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, brake fluid bleeding, ABS component replacement.
Suspension And Steering Repair:
Shock absorber/strut replacement, ball joint replacement, tie rod end replacement, power steering pump and rack repair.
Electrical Diagnostics:
Troubleshooting wiring diagrams, starter/alternator testing, lighting system repair, fuse/relay diagnosis, diagnostic scanner usage.
HVAC Service:
Refrigerant recharging, compressor replacement, leak detection, heater core service, blower motor replacement.
Bodywork And Trim:
Door panel removal, interior trim replacement, window regulator repair, external panel alignment.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults, symptoms-based troubleshooting.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds. Includes factory diagnostic procedures and specifications.
Diagnostic Capabilities:
Detailed guidance on using diagnostic tools, reading fault codes, and performing system tests.
Special Tools:
Lists and descriptions of specialized tools required for specific procedures.
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions.
Timing Belt Replacement:
Every 60,000 - 90,000 miles (96,000 - 144,000 km) for 4-cylinder engines (4G63/4G64). V6 engines (6A12/6A13) also have a timing belt.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (e.g., platinum or iridium).
Engine Oil Type:
API Service SG, SH, or SJ rated. Viscosity: 5W-30, 10W-30, or 10W-40 depending on ambient temperature (refer to manual for specific ranges).
Coolant Type:
Mitsubishi Dia-Queen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix).
Transmission Fluid Type Manual:
API GL-4 or GL-5 Gear Oil, SAE 75W-90 or 75W-85.
Transmission Fluid Type Automatic:
Mitsubishi Dia-Queen ATF SP-III or equivalent (check manual for exact specification for the specific transmission model).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
Power Steering Fluid (refer to manual for specific Mitsubishi specification).
Common Issues Engine:
Timing belt failure (if not replaced on schedule), oil leaks from valve cover and oil pan gaskets, head gasket issues (especially on high-mileage 4G63 engines), carbon buildup in intake ports.
Common Issues Transmission:
Automatic transmission solenoid issues, manual clutch wear, AWD viscous coupling failure.
Common Issues Suspension:
Worn control arm bushings, front sway bar links, and rear multi-link bushings leading to noise and handling degradation.
Common Issues Electrical:
Window motor failure, power lock actuator issues, alternator failures, intermittent dashboard warning lights.
Common Issues HVAC:
AC system leaks, blower motor resistor failure, heater core leaks.
Mitsubishi History:
Mitsubishi Motors, a division of the Mitsubishi Group, has a long history in automotive manufacturing, known for engineering innovations and diverse vehicle offerings.
E30 Generation:
The E30 generation (1987-1993) introduced more aerodynamic styling and advanced features. It laid the groundwork for the subsequent generation.
E50 E70 E80 Generation:
The 1992-1998 Galant (E50/E70/E80 chassis) represented a significant redesign with a more curvaceous body, improved interior comfort, and advanced technologies like MIVEC and AWD.
Production Period:
1992-1998 (for the models covered by this manual)
Manufacturing Locations:
Primarily Japan (Mizushima Plant, Kurashiki, Okayama; Nagoya Plant, Okazaki, Aichi), and also assembled in other global locations.
