Mitsubishi Galant Service Workshop Manual 2004 2007

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Stichworte: 2004 2005 2006 2007 Car Engines Galant Mitsubishi Mitsubishi Engines Manuals

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Beschreibung

The Mitsubishi Galant, produced between 2004 and 2007, represents a significant entry in the mid-size sedan market, known for its comfortable ride and available V6 engine options. This generation, often referred to by its chassis code E1_A, offered a blend of practicality and style, competing with established models in its segment. Key features included advanced safety systems for its time, such as standard Anti-lock Braking System (ABS) and front airbags, with optional side and curtain airbags on higher trims. The Galant was designed to provide reliable transportation for daily commutes and family use, featuring a well-appointed interior and a robust chassis engineered for stability and passenger comfort. This comprehensive Service and Repair Manual provides in-depth technical information for all models and engines of the 2004-2007 Mitsubishi Galant. Its scope covers every major system, including detailed engine mechanicals, lubrication, cooling, fuel, and exhaust systems, as well as transmission, drivetrain, suspension, steering, brakes, and electrical systems. The manual offers step-by-step diagnostic, repair, and maintenance procedures, complete with technical specifications, wiring diagrams, and troubleshooting guides. It is an indispensable resource for owners, professional mechanics, and technicians seeking to maintain, diagnose, and repair the vehicle accurately and efficiently, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Production Years:

2004-2007

Chassis Codes:

👋 Introduction

Market Position

Market Segment:

Mid-size Sedan

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu

Key Features

Value Proposition:

Comprehensive, professional-grade repair and maintenance information for a specific generation of the Mitsubishi Galant, offering detailed insights comparable to OEM service manuals.

📋 Manual Details

Coverage

Coverage Areas:

All models and all engines for 2004-2007 Mitsubishi Galant

Format

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital Download (Likely PDF)

Compatibility:

Windows XP/Vista/Seven, Mac, Linux

📖 Manual Coverage

Systems

Systems Covered:

General Information, Engine Mechanical, Engine Lubrication System, Engine Cooling System, Fuel System, Exhaust System, Accelerator Control System, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Rear Axle, Front Axle, Front Suspension, Rear Suspension, Wheels & Tires, Brake System, Steering System, Electrical System, HVAC, Body

Procedures

Procedures Included:

Diagnostic, Repair, Maintenance, Troubleshooting, Component Overhaul, System Adjustments, Technical Specifications

Depth

Technical Depth:

Comprehensive, detailed diagrams, descriptions, and information used by professional mechanics and repair workshops.

Systems Covered

Specific Engine Systems:

Engine mechanical (cylinder head, block, crankshaft, pistons, timing), lubrication (oil pump, filter, passages), cooling (radiator, water pump, thermostat), fuel (injectors, pump, lines, pressure regulator), exhaust (manifolds, catalytic converter, mufflers).

Specific Drivetrain Systems:

Clutch operation and adjustment, manual transmission overhaul and inspection, automatic transmission operation, solenoids, torque converter, hydraulic control, propeller shaft universal joints and mounting.

Specific Suspension Steering:

Front and rear suspension component diagnosis, replacement (shocks, struts, control arms, bushings), steering rack and pump service, power steering fluid, alignment specifications.

Specific Brake Systems:

Brake system diagnostics, front and rear caliper and rotor replacement, brake fluid type and bleeding procedures, parking brake adjustment, ABS component testing.

Specific Electrical Systems:

Wiring diagrams for all major systems (engine control, lighting, audio, HVAC, power windows), fuse box locations and diagrams, battery specifications, starter, alternator testing and replacement.

HVAC Components:

Includes diagnosis and repair for AC compressor, condenser, evaporator, receiver/drier, expansion valve, blower motor, climate control module, and refrigerant system.

Wheel Tire Specifications:

Tire size recommendations, wheel offset, bolt pattern (likely 5x114.3), pressure specifications, and wheel bearing service.

Procedures Included

Engine Repair:

Detailed steps for engine rebuilding, including torque specifications, valve adjustments, piston ring installation, and cylinder head gasket replacement.

Transmission Service:

Step-by-step guides for manual transmission clutch replacement, automatic transmission fluid and filter changes, and potential internal component repair.

HVAC Service:

Refrigerant handling (with appropriate safety warnings), AC compressor replacement, evaporator and condenser service, blower motor replacement, HVAC control panel diagnostics.

Body Repair:

Information on door panel removal, bumper repair, interior trim, and potential structural repair guidelines.

Diagnostic Troubleshooting:

Troubleshooting charts and flow diagrams for common symptoms, linking specific problems to potential causes and repair steps.

Body Control Modules:

Includes procedures for diagnosing and potentially resetting body control modules (BCM) and other electronic control units (ECU) related to vehicle features.

Radiator Replacement:

Detailed steps for draining the cooling system, removing the radiator, installing a new one, and refilling with correct coolant mixture.

Door Panel Removal:

Instructions on safely removing interior door panels to access window regulators, door locks, and speaker systems.

Technical Depth

Diagnostic Tools:

Covers procedures and information applicable to using professional diagnostic tools like MUT-III or generic OBD-II scanners.

📊 Manual Specifications

Digital Properties

File Format:

Likely PDF (optimized for digital access and searchability)

Searchability:

Implied to be searchable due to digital format and professional use.

Pages:

Estimated to be extensive, covering all aspects of the vehicle, likely exceeding 1000 pages in a compiled format.

Quality

Diagram Quality:

High-quality, detailed technical diagrams essential for accurate repairs and diagnostics.

Binding Type

Binding Type:

Not applicable for digital download; however, it mimics the comprehensive nature of a physical bound manual.

⚙️ Engine Specifications

Primary Engine

Engine Options:

Covers all engines for the 2004-2007 model years. Likely includes 2.4L (4G64 or similar) and 3.8L V6 (6G75 or similar).

Performance

2.4L Engine Power:

Approximately 155-160 hp (specifics depend on exact engine code and market)

3.8L V6 Engine Power:

Approximately 230-240 hp (specifics depend on exact engine code and market)

3.8L V6 Torque:

Approximately 255-260 lb-ft (specifics depend on exact engine code and market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Codes

Common Engine Codes:

2.4L: 4G64; 3.8L V6: 6G75 (confirmation within manual is crucial)

🔧 Transmission

Standard

Transmission Options:

Covers both Manual Transmission and Automatic Transmission variants.

Features

Automatic Transmission Type:

Likely a 4-speed or 5-speed automatic (e.g., F4A42 or similar) with electronic control.

Manual Transmission Type:

Likely a 5-speed manual transmission.

📐 Dimensions

Exterior

Body Styles:

Sedan

Wheelbase:

Approximately 106.3 inches (2699 mm)

Overall Length:

Approximately 188.2 inches (4780 mm)

Overall Width:

Approximately 70.1 inches (1780 mm)

Overall Height:

Approximately 57.7 inches (1465 mm)

Weights

Curb Weight:

Varies by engine and trim, typically ranging from 3,200 to 3,600 lbs.

Gross Vehicle Weight Rating:

Varies by configuration, typically around 4,500-5,000 lbs.

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Likely received 4-star or 5-star ratings for frontal impact in its production era.

Passive Features

Airbags:

Front airbags, likely optional side airbags and curtain airbags depending on trim level.

Active Features

Standard Anti-lock Braking System (ABS) across most trims.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD stereo, potentially with premium audio options like Rockford Fosgate on higher trims. Auxiliary input may be present on later models.

Driver Assistance

Cruise Control:

Standard cruise control system.

Traction Control:

Available on certain models/trims, particularly those with the V6 engine. Manual will detail its operation and diagnostics.

Connectivity

Remote Keyless Entry:

Available on most trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,750 to 7,500 miles or 6 months, depending on oil type and driving conditions. The manual will provide precise OEM recommendations.

Timing Belt Replacement:

For 2.4L engines (if belt-driven), typically around 90,000-100,000 miles. The 3.8L V6 uses a timing chain.

Spark Plug Replacement:

Typically every 60,000-100,000 miles, depending on spark plug type (platinum or iridium). Manual will specify.

Fluid Specifications

Engine Oil Type:

Likely SAE 5W-30 or 5W-20 synthetic blend or full synthetic. Manual will specify API service classification.

Transmission Fluid Type Automatic:

Likely ATF SP-III or equivalent. Manual will confirm the exact specification and capacity.

Coolant Type:

Likely a long-life (ethylene glycol based) coolant, typically pink or red. Manual will provide specific type and capacity.

Brake Fluid Type:

DOT 3 or DOT 4, manual will specify.

Power Steering Fluid:

Specific power steering fluid type, often ATF Dexron III or a proprietary fluid. Manual will confirm.

Known Issues

Common Wear Items:

Wear on suspension components (bushings, ball joints), ignition coils, catalytic converters, and potential for transmission issues in higher mileage vehicles.

Engine Management Codes:

Manual will cover common OBD-II codes and diagnostic procedures for engine performance issues.

Emission Control Issues:

The manual will likely address common emissions-related faults, catalytic converter efficiency, and oxygen sensor diagnostics.

📚 Vehicle History

Model Evolution

Generation:

E1_A Generation (Eighth Generation)

Previous Generation:

Seventh Generation Galant (1999-2003)

Design Philosophy:

The E1_A generation saw a styling refresh and a more premium interior focus, with the introduction of the 3.8L V6 engine becoming a prominent option.

Production

Manufacturing Locations:

Primarily manufactured in Japan and the United States.

🏆 Awards & Recognition

Recognitions

Safety Awards:

While specific awards for this generation are not widely publicized, it generally performed adequately in safety tests for its time. The manual provides detailed safety system information.