Mitsubishi Galant 2004-2009 Workshop Service Repair Manual

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Stichworte: 2004 2005 2006 2007 2008 2009 Car Cars Galant Misc Mitsubishi

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Beschreibung

The Mitsubishi Galant, produced for the model years 2004 through 2009, is a mid-size sedan known for its sporty styling and practical interior, offering a compelling balance of features, performance, and affordability. This generation, representing the eighth iteration of the Galant, adopted a more aggressive design with sharper lines and a distinct front fascia. Available with either a 2.4-liter four-cylinder engine or a 3.0-liter V6, and offering both manual and automatic transmissions, the Galant provided versatile options for consumers seeking reliable transportation. Its engineering quality and value proposition positioned it as a competitive choice within its segment, competing against established models like the Toyota Camry and Honda Accord. This comprehensive Factory Service Manual in English provides detailed workshop repair information for the Mitsubishi Galant models from 2004 to 2009. It covers all major mechanical and electrical systems, including engine assembly, drivetrain, suspension, steering, brakes, and bodywork. The manual includes essential procedures for routine maintenance, diagnostics, troubleshooting, component repair, and replacement, along with critical technical specifications such as torque values and fluid capacities. This resource is designed to assist owners, mechanics, and technicians in accurately maintaining, diagnosing, and repairing the vehicle, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Applicable Years:

2004, 2005, 2006, 2007, 2008, 2009

👋 Introduction

Market Position

Segment:

Mid-size Sedan

Target Audience:

Consumers seeking reliable transportation, value-conscious buyers

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu

Key Features

Design Philosophy:

Sporty styling, comfortable interior, practical for daily use

Value Proposition:

Good balance of features, performance, and affordability

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service Repair

Page Count

Estimated Pages:

Hundreds (Specific count not provided, but implies extensive content)

Manual Type

Type:

Factory Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing components, lubrication system, cooling system, fuel injection system, emission control systems

Engine Electrical:

Ignition system, starting system, charging system, engine control unit (ECU), sensors (crankshaft position, camshaft position, MAP, MAF, O2, TPS, ECT), actuators (injectors, ignition coils), wiring diagrams

Transmission Manual:

Clutch system, gear shift mechanism, manual transmission assembly, lubrication

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, hydraulic control system, transmission control module (TCM), lubrication, cooling

Drivetrain:

Front-wheel drive (FWD) components, front axle, drive shafts, CV joints, differential

Suspension:

Front suspension (struts, control arms, ball joints, sway bar), rear suspension (multi-link or beam axle depending on configuration), springs, shock absorbers, bushings

Steering:

Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor

Brakes:

Front and rear brakes (discs/drums), brake system hydraulics (master cylinder, brake lines, calipers, wheel cylinders), parking brake system, Anti-lock Braking System (ABS) components and diagnostics, Electronic Brake-force Distribution (EBD)

Body Exterior:

Body panels, doors, hood, trunk, bumpers, fenders, glass, mirrors, seals, trim, paint repair

Body Interior:

Dashboard, seating, upholstery, door panels, headliner, interior trim, climate control system controls, airbags

Electrical Body:

Lighting system (headlights, taillights, interior lights), wipers and washers, horn, power windows, power locks, mirrors, instrument cluster, warning lights, infotainment system wiring, security system

Climate Control:

HVAC system components (compressor, condenser, evaporator, blower motor, heater core), refrigerant system, controls, diagnostics

Safety Systems:

Airbag system (SRS), seat belt pretensioners, occupant classification system, related sensors and control modules

Procedures Included

Maintenance:

Routine maintenance (oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspection/replacement), lubrication points, tire rotation

Diagnostics Troubleshooting:

Systematic diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation, electrical circuit testing, component testing

Repair Rebuild:

Detailed step-by-step repair and overhaul procedures for all major components and systems, including engine, transmission, brakes, suspension, steering, and body

Replacement:

Component removal and installation procedures for all parts, from minor trim pieces to major powertrain components

Specifications Settings:

Torque specifications for all fasteners, alignment specifications, diagnostic tool usage, special tool requirements

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repair

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable (typical for factory service manuals in PDF format)

Print Quality

Quality:

Professional, high-resolution images and diagrams

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper Quality:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Code Options:

4G64 (2.4L I4), 6G72 (3.0L V6)

Performance

2.4L I4 Horsepower:

Approx. 160 hp @ 5500-6000 rpm (varies by sub-model and market)

2.4L I4 Torque:

Approx. 155 lb-ft @ 4000 rpm (varies by sub-model and market)

3.0L V6 Horsepower:

Approx. 200 hp @ 5500-6000 rpm (varies by sub-model and market)

3.0L V6 Torque:

Approx. 205 lb-ft @ 4000 rpm (varies by sub-model and market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

Multi-point Fuel Injection (MPI) engine control unit

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (MT) - typically on base models and 2.4L variants

Optional

Transmission Type Optional:

4-speed Automatic Transmission (AT) - typically available on most models, standard on V6

Features

Automatic Features:

Sportronic (manumatic shifting capability on some models)

📐 Dimensions

Exterior

Length:

Approximately 188.7 inches (4793 mm)

Width:

Approximately 70.1 inches (1780 mm)

Height:

Approximately 57.7 inches (1466 mm)

Wheelbase:

Approximately 106.3 inches (2700 mm)

Weights

Curb Weight Approx:

3200 - 3500 lbs (1450 - 1590 kg) depending on engine and trim

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (for 2004 models, later model ratings may vary)

NHTSA Front Impact Passenger:

Good (for 2004 models, later model ratings may vary)

IIHS Front Offset:

Acceptable/Good (depending on year and specific test)

Active Features

Standard on most trims

Traction Control:

Available on some models/trims

Passive Features

Airbags:

Front airbags, available side-impact airbags

Seatbelts:

3-point seatbelts with pretensioners, LATCH child seat anchors

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional premium audio systems (e.g., Rockford Fosgate on higher trims), auxiliary input (later models might have it).

Navigation:

Optional factory-installed GPS navigation system on higher trim levels.

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Bluetooth:

Rarely available from factory for this model year range, likely an aftermarket addition.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 3,750 miles or 3 months (severe service), or 7,500 miles or 6 months (normal service) - consult owner's manual for exact spec

Engine Coolant Flush:

Typically every 30,000 - 60,000 miles or 2-4 years

Transmission Fluid Change At:

Every 30,000 - 60,000 miles, or as per severe service schedule

Fluid Specifications

Engine Oil Type:

API SN or higher, ILSAC GF-5 or higher; SAE 5W-30 recommended for most conditions (check manual for specifics)

Engine Oil Capacity 2.4L:

Approx. 4.5 US quarts (4.25 liters) with filter

Engine Oil Capacity 3.0L V6:

Approx. 4.7 US quarts (4.45 liters) with filter

Transmission Fluid Type At:

DIA QUEEN ATF-SP III or equivalent (Dexron III/Mercon are NOT substitutes)

Transmission Fluid Capacity At:

Approx. 6.6 US quarts (6.2 liters) for fill, higher for overhaul

Power Steering Fluid:

DIA QUEEN ATF-SP III or equivalent

Known Issues

Engine Performance 2.4L:

Occasional oil consumption issues, potential for timing belt issues if not replaced on schedule (if belt-driven, check manual for specifics on engine type).

Transmission Automatic:

Harsh shifting, transmission slipping or failure, particularly on higher mileage vehicles. Often related to fluid degradation or valve body issues.

Suspension:

Premature wear of control arm bushings, ball joints, and strut mounts, leading to knocking noises or poor handling.

Electrical:

Window regulator failures, power door lock actuator issues, intermittent electrical gremlins often related to ground points or aging wiring harnesses.

HVAC:

Blend door actuator failures, blower motor resistor issues, loss of AC effectiveness.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi has a history of producing diverse vehicles, from small cars to SUVs and performance vehicles, often emphasizing value and distinctive styling.

Model Evolution

Generation:

This period (2004-2009) represents the eighth generation of the Mitsubishi Galant, which saw a significant redesign.

Design Changes:

The eighth-generation Galant adopted a more aggressive, 'shaved' body style with sharper lines and a distinct front fascia, moving away from its predecessor's more rounded appearance.

Production

Production Location:

North American models were primarily assembled in Normal, Illinois, USA.

Production Years Specific Gen:

2004-2012 (for this generation's North American market run)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Received good crash test ratings from NHTSA for frontal impact in early years, contributing to its appeal as a safe family sedan.