Make:
Mitsubishi Forklift Trucks
Model:
FGC35K-FGC70K, FG35-FG50, FG40K-FG50K Chassis
Serial Number Prefix:
003103-up
Product Name:
Mitsubishi Forklift Trucks GM4.3L G6 Gasoline Engine Workshop Service Repair Manual
Product Description:
Mitsubishi Forklift Trucks GM4.3L,G6 Gasoline Engine Workshop Service Repair Manual Download. Contains high quality diagrams and instructions on how to service and repair your Mitsubishi Forklift Trucks.
Target Audience:
Owners, operators, and maintenance personnel of Mitsubishi Forklift Trucks equipped with the GM4.3L G6 gasoline engine.
Key Benefit:
Provides essential, practical, and detailed instructions for servicing and repairing the specified forklift engine, enabling cost savings and extended equipment life.
Manual Type Clarification
Description:
This is a comprehensive service and repair manual focused on the engine and its associated systems, not an owner's manual or parts catalog.
Manual Utility:
Designed to be a primary resource for technical service, making it highly valuable for anyone maintaining or repairing these specific forklift models.
Coverage Areas:
General Information, Service Specifications, Tightening Torque, Sealant, Special Tools, Engine Adjustment, Alternator and Ignition System, Spark Plug Cables, Timing Belt, Fuel System, Lubrication System, Cooling System, Intake Manifold, Exhaust Manifold and Water Pump, Rocker Arms and Camshaft, Cylinder Head and Valves, Front Case and Oil Pan, Piston and Connecting Rod, Crankshaft and Cylinder Block, Carburetor, Air Governor, Alternator, Starter Motor, Distributor, Troubleshooting
Model Coverage List:
Mitsubishi FGC35K-FGC70K; Mitsubishi FG35-FG50; Mitsubishi FG40K-FG50K Chassis
Manual Type:
Workshop Service Repair Manual
Delivery Method:
Instant Download
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Engine Mechanical:
Complete overhaul and repair of all internal engine components including cylinder head, valves, pistons, connecting rods, crankshaft, camshaft, timing belt, lubrication system, and cooling system.
Fuel System:
Detailed coverage of the fuel system, including the carburetor, fuel lines, and air governor.
Ignition System:
Diagnosis and repair of the ignition system, including spark plug cables, distributor, and alternator.
Electrical System:
Repair and testing procedures for the alternator, starter motor, and ignition system components.
Intake And Exhaust:
Service information for the intake manifold, exhaust manifold, and water pump.
Engine Accessories:
Covers major engine accessories like the alternator and starter motor, including their testing and repair.
Engine Block Assembly:
Detailed procedures for the crankshaft, cylinder block, front case, and oil pan.
Routine Maintenance:
Includes procedures for engine adjustments, lubrication system maintenance, and cooling system checks.
Diagnostic Troubleshooting:
Comprehensive troubleshooting section to identify and resolve common and complex issues.
Component Overhaul:
Detailed step-by-step instructions for the disassembly, inspection, repair, and reassembly of major engine components.
Tightening Specifications:
Precise tightening torque values for all critical fasteners, ensuring proper assembly and preventing damage.
Assembly Disassembly:
Step-by-step instructions for the removal, installation, and overhaul of all major engine sub-assemblies.
Sealant Application:
Guidance on correct sealant application for gaskets and sealing surfaces.
Depth:
Comprehensive, suitable for both DIY mechanics and professional technicians requiring detailed repair and overhaul procedures.
Diagnostic Tools:
Mentions 'Special Tools,' implying the need for specific diagnostic and service tools, detailed within the manual.
Diagrams Quality:
Emphasizes 'high quality diagrams' crucial for understanding complex assemblies and procedures.
Print Quality:
High quality, printable pages suitable for workshop environments.
Searchability:
Searchable text within the PDF for quick access to information.
Page Count:
Not specified in the product information, but implied to be comprehensive due to the extensive coverage areas.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Family:
GM 4.3L G6 Gasoline
Displacement:
4.3 Liters (262 cubic inches)
Carburetor Type:
Specific carburetor model details would be within the manual; typically a downdraft carburetor for industrial applications.
Ignition Type:
Distributor-based ignition system.
Cooling Method:
Liquid-cooled system, requiring specific coolant and capacity details found in the manual.
Oil Capacity:
Specific oil capacity and SAE viscosity grade will be detailed within the manual's lubrication section.
Cylinder Layout:
V6 (based on GM 4.3L architecture).
Importance Of Manual:
Adherence to the specifications and procedures in this manual is crucial for safe and reliable operation of the forklift.
Torque Specifications Role:
Correct torque application prevents component failure, leaks, and ensures overall structural integrity and safety.
General Recommendation:
While specific intervals are detailed in the manual, typical forklift engine maintenance includes oil changes, filter replacements, and ignition system checks at regular operating hours (e.g., every 250-500 hours).
Engine Oil Viscosity:
Refer to manual for specific SAE viscosity grade (e.g., SAE 10W-30 or SAE 15W-40 commonly used in industrial engines, depending on operating temperature).
Coolant Type:
Refer to manual for specific coolant type and mixture ratio (e.g., ethylene glycol based anti-freeze).
Common Wear Points:
Common wear can occur on valve seats, piston rings, bearings, and timing belts, all covered extensively in the manual's troubleshooting and overhaul sections.
Carburetor Adjustment:
Carburetor and air governor settings are critical for engine performance and are a focus of the manual's adjustment section.
Spark Plugs:
Manual will specify correct spark plug type, gap, and replacement intervals.
Timing Belt Replacement:
Critical procedure detailed in the manual, requiring precise alignment and tension for proper engine timing.
