Mitsubishi Lancer EVO VII 7 original Service Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Code: CT9A Generation: VII (Seventh Generation) Production Years: 2001-2003 👋 Introduction Market Position Niche Market: High-performance rally homologation special,...

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Stichworte: Car Cars Lancer EVO VII Misc Mitsubishi

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Beschreibung

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VII

Model Code:

Generation:

VII (Seventh Generation)

Production Years:

2001-2003

👋 Introduction

Market Position

Niche Market:

High-performance rally homologation special, positioned for enthusiasts and motorsport applications

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Lancia Delta Integrale (in its era)

Key Features

Performance Attributes:

AWD, potent turbocharged engine, advanced suspension and differential systems, aerodynamic body kit

Target Audience

Intended Users:

Enthusiast owners, DIY mechanics, performance tuning shops, professional race teams

Manual Value Proposition

Value For Owner:

Empowers owners to perform detailed maintenance and repairs, understand complex systems, and optimize performance

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive workshop manual covering all aspects of the Lancer Evolution VII

Page Count

Estimated Page Count:

Extensive (specific count not provided, but described as 'Most Complete Workshop Manual')

Manual Type

Manual Type:

Service Workshop Manual

Language

Language:

English (assumed based on typical global distribution for performance models)

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions, turbocharging system

Transmission Drivetrain:

Manual transmission (Getrag 6-speed), Active Yaw Control (AYC) system, driveline components (transfer case, differentials)

Chassis Suspension:

Front suspension, rear suspension, steering system, brake system (including ABS), wheels and tires

Electrical Systems:

Power distribution, starting and charging, lighting, instruments and gauges, audio system, air conditioning controls, body electrical, ECU and sensors

Body Exterior:

Body panel repair, doors, windows, exterior trim, spoilers, aerodynamics

Body Interior:

Interior trim, seats, dashboard, HVAC components, safety systems (airbags)

Procedures Included

Maintenance Procedures:

Routine inspections, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement

Repair Procedures:

Engine overhaul, transmission overhaul, turbocharger replacement, brake caliper service, suspension component replacement, electrical component diagnosis and repair

Diagnostic Procedures:

Troubleshooting guides for common issues, DTC (Diagnostic Trouble Code) lookup and interpretation, sensor testing, electrical circuit analysis

Wiring Diagrams:

Detailed, high-quality wiring diagrams for all vehicle systems

Technical Depth

Depth Of Information:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics

📊 Manual Specifications

File Format

Digital File Type:

Searchability:

Fully searchable text content

Bookmarking:

Fully bookmarked for easy navigation

Compatibility:

Compatible with Windows, Linux, and Mac operating systems

Print Quality

Print Quality Suitability:

Suitable for printing specific sections or the entire manual

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T

Engine Type:

2.0L DOHC 16-valve turbocharged inline-4

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Performance

Horsepower Ps:

280 PS (276 bhp; 206 kW) at 6500 rpm (JDM/Euro spec, varies slightly by market)

Torque Kgfm:

37.8 kg⋅m (371 N⋅m; 274 lb⋅ft) at 3500 rpm (JDM spec)

Turbocharger:

MHI TD05HR-16G 8cm² twin-scroll turbocharger

Intercooler:

Large front-mounted air-to-air intercooler

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential multiport fuel injection

Fuel Type:

Unleaded gasoline (95 RON or higher recommended)

Cooling System

Coolant Type:

Ethylene glycol based coolant (Mitsubishi DiaQueen Super Long Life Coolant or equivalent)

Lubrication System

Engine Oil Type:

SAE 10W-30 or 10W-40 synthetic or semi-synthetic API SG or higher

Oil Capacity Liters:

Approximately 4.5 liters (with filter change)

🔧 Transmission

Standard

Transmission Type:

6-speed manual transmission (Getrag Type M66)

Optional

Optional Transmission:

None (Manual transmission was standard on all Evo VII models)

Features

Drivetrain Layout:

All-Wheel Drive (AWD)

Active Yaw Control:

Active Yaw Control (AYC) system for enhanced cornering stability (rear differential)

Transfer Case:

Mechanical front transfer case

Transmission Fluid Type:

Gear oil (GL-4 or GL-5, viscosity typically 75W-90 or 80W-90; consult manual for exact specification)

📐 Dimensions

Exterior

Length Mm:

4490 mm (176.8 in)

Width Mm:

1770 mm (69.7 in)

Height Mm:

1415 mm (55.7 in)

Wheelbase Mm:

2635 mm (103.7 in)

Track Front Mm:

1515 mm (59.6 in)

Track Rear Mm:

1505 mm (59.3 in)

Weights

Curb Weight Kg:

1450 kg (3197 lb) - approximate, varies by trim

Gross Vehicle Weight Rating Kg:

Not commonly specified in consumer-facing data, but covered in workshop manual

Wheels Tires

Standard Wheel Size:

17 x 7.5 inches

Standard Tire Size:

225/45R17

Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

Offset:

ET38 (common)

🛡️ Safety Features

Ratings

NHTSA Rating:

Not directly rated by NHTSA in a comparable format to modern vehicles; primarily focused on performance and rally homologation.

Jncsa Rating:

Achieved 4-star rating in some early JNCAP frontal crash tests.

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Active Yaw Control (AYC)

Passive Features

Passive Safety Features:

Front airbags, crumple zones, reinforced safety cage, three-point seatbelts with pre-tensioners

Brakes

Front Brakes:

Ventilated discs, typically Brembo 4-piston calipers on performance variants

Rear Brakes:

Ventilated discs, typically Brembo 2-piston calipers on performance variants

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium sound system (e.g., Rockford Fosgate).

Display Technology:

Basic LCD display for climate control and trip computer.

Driver Assistance

Driver Assistance Features:

Limited by modern standards; focus is on mechanical grip and active differential control (AYC).

Connectivity

Connectivity Options:

None (no Bluetooth, USB, or smartphone integration from the factory).

Engine Management

ECU Type:

Bosch Motronic or Mitsubishi proprietary ECU (depending on market) with reprogrammable capabilities for tuning.

Data Logging:

Basic diagnostic data can be accessed via an OBD-II port (though implementation varies by region and model year).

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

Every 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first (severe driving conditions may require more frequent changes).

Spark Plug Replacement Km:

Typically around 60,000-100,000 km (37,000-62,000 miles) depending on plug type (iridium recommended).

Timing Belt Replacement Km:

Every 100,000 km (62,000 miles) or 5-7 years (critical maintenance item for the 4G63 engine).

Fluid Specifications

Engine Oil Viscosity:

SAE 10W-30 or 10W-40 (synthetic recommended)

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (Pink) or equivalent HOAT coolant

Brake Fluid Type:

DOT 3 or DOT 4 (high-performance fluid recommended for spirited driving)

Transmission Fluid Type:

GL-4 or GL-5 gear oil (e.g., 75W-90, consult manual for precise spec)

Known Issues

Common Engine Issues:

Ringland failure (especially in highly tuned engines), turbocharger wear, oil consumption, coolant leaks.

Common Drivetrain Issues:

AYC pump failure, clutch wear, gearbox synchro wear (especially 2nd and 5th gear).

Common Chassis Issues:

Corrosion (especially in salt-belt regions), worn suspension bushings, brake rotor warping.

Common Electrical Issues:

Fuel pump failure, various sensor failures (e.g., crank/cam sensors, MAF sensor), AYC warning lights.

📚 Vehicle History

Brand Heritage

Motorsport Legacy:

Mitsubishi has a rich history in rally racing, with the Lancer Evolution series being a direct result of homologation requirements for the World Rally Championship (WRC).

Model Evolution

Predecessor:

Mitsubishi Lancer Evolution VI (Evo VI)

Successor:

Mitsubishi Lancer Evolution VIII (Evo VIII)

Key Developments From Evo Vi:

Revised ECU, updated turbocharger, revised suspension geometry, stronger gearbox casing, improved AYC system, new front bumper for better intercooler cooling.

Production

Manufacturing Location:

Mizushima Plant, Kurashiki, Okayama, Japan

Total Production Units:

Estimated ~6,000 units worldwide (exact figures are not widely published but are considered a limited production run).

🏆 Awards & Recognition

Recognitions

Motorsport Accolades:

The Lancer Evolution platform has a legendary status in rally, with multiple WRC manufacturer and driver championships, laying the groundwork for the Evo VII's performance reputation.

Automotive Press Reviews:

Consistently praised by automotive journalists for its exceptional handling, grip, and performance capabilities.

Performance Benchmarks:

Considered a benchmark for AWD performance and handling in its class during its production run.