Mitsubishi Lancer Evolution 3 1995-1996 Workshop Service Repair Manual

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Art.-Nr: 84582

Stichworte: 1995 1996 Car Cars Lancer Evolution 3 Misc Mitsubishi

Produktvarianten

Beschreibung

The Mitsubishi Lancer Evolution III, produced from 1995 to 1996, represents a significant chapter in rally-bred performance. This GSR variant, identified by chassis code CE9A and powered by the iconic 4G63T turbocharged engine, is renowned for its advanced All-Wheel Drive system featuring Active Yaw Control (AYC), aggressive aerodynamics, and a performance-tuned suspension. As a homologation special, the Evo III embodies Mitsubishi's extensive World Rally Championship heritage, offering a compelling blend of engineering prowess and driving dynamics that cemented its status among performance enthusiasts and motorsport participants worldwide. This comprehensive workshop service repair manual provides detailed guidance for the maintenance, repair, and diagnostics of the Mitsubishi Lancer Evolution III. Covering over 1000 pages, it delves into all major systems, including the powertrain, chassis, and electrical components, with in-depth procedures for engine rebuilds, transmission overhauls, and advanced diagnostics. The manual is designed for professional technicians and dedicated owners alike, offering essential technical specifications, troubleshooting guides, and maintenance schedules, all presented in clear English to ensure the optimal performance and longevity of your vehicle.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution III

Model Variant:

Production Years:

1995-1996

Codes

Chassis Code:

Engine Code:

4G63T

👋 Introduction

Market Position

Segment:

Performance Compact Sedan, Rally Homologation Special

Target Audience:

Enthusiasts, Performance Drivers, Motorsport Participants, DIY Mechanics

Competitive Analysis

Competitors 1995:

Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Evoluzione

Key Features

Engine:

Iconic 4G63T Turbocharged Inline-4

Drivetrain:

Advanced All-Wheel Drive (AYC - Active Yaw Control)

Aerodynamics:

Aggressive Body Kit, Large Rear Wing, Functional Hood Vents

Suspension:

Performance-Tuned Independent Suspension

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service Repair Manual

Scope:

Comprehensive repair, maintenance, and diagnostics

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Drivetrain, Transmission, Differential, Clutch

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Wiring Diagrams, ECUs, Sensors, Lighting, Audio, Power Accessories

Body:

Exterior Panels, Interior Trim, Glass, Doors, Seats

Climate Control:

HVAC System, Refrigerant Charging

Procedures Included

Maintenance:

Scheduled Service, Fluid Changes, Filter Replacements, Lubrication

Repair:

Component Disassembly, Reassembly, Overhaul, Replacement

Diagnostics:

Troubleshooting Guides, DTC Interpretation, Fault Finding

Specifications:

Torque Specifications, Clearances, Tolerances, Electrical Values

Technical Depth

Depth:

Full Engine Rebuilds, Transmission Overhauls, Advanced Electrical Diagnostics, Suspension Geometry Alignment

Level:

Professional Technician Level

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully Searchable Text Content

Print Quality

Print Readability:

High Resolution for Clear Printing of Diagrams and Text

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4G63T DOHC Inline-4

Aspiration:

Turbocharged and Intercooled

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.5:1

Performance

Horsepower:

270 PS (266 hp) @ 6,000 RPM

Torque:

304 Nm (224 lb-ft) @ 3,000 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-point

Fuel Type:

Unleaded Gasoline (95 RON Minimum Recommended)

Engine Management

Mitsubishi Electronic Control Unit (ECU)

Ignition System:

Electronic Ignition System

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transaxle

Drivetrain Layout:

All-Wheel Drive (AWD)

Optional

Optional Transmission:

None Available for Evo III

Features

Active Yaw Control (AYC) System for enhanced cornering

Transfer Case:

Mechanical Center Differential with Viscous Coupling

Fluid Specifications

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 Gear Oil

Transfer Case Fluid:

GL-5, SAE 75W-90 Gear Oil

Ayc Fluid:

Refer to Manual for Specific AYC Pump Fluid Specification

📐 Dimensions

Exterior

Length:

4350 mm (171.3 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2600 mm (102.4 in)

Track Width Front:

1505 mm (59.3 in)

Track Width Rear:

1500 mm (59.1 in)

Weights

Curb Weight:

Approx. 1360 kg (2998 lbs)

Gross Vehicle Weight Rating:

Not Specified (Refer to Vehicle VIN Plate)

Wheels Tires

Wheel Size Standard:

16 x 7.0 JJ

Bolt Pattern:

5x114.3 mm (5x4.5 in)

Tire Size Standard:

205/50R16

🛡️ Safety Features

Ratings

Crash Test Ratings:

No specific ratings available for this era/region, but designed to FIA Group A homologation standards.

Active Features

Advanced All-Wheel Drive with AYC for enhanced traction and stability

Brakes:

Front Ventilated Discs, Rear Solid Discs (Optional ABS)

Passive Features

Seatbelts:

3-point front seatbelts, 2-point rear seatbelts

Body Structure:

Reinforced chassis and safety cell construction

Airbags:

Driver-side airbag optional/standard depending on market

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette Player (CD player optional in some markets)

Driver Assistance

Anti-lock Braking System (Optional)

Active Yaw Control (AYC) for torque vectoring and cornering stability

Connectivity

Bluetooth:

Not Available

Not Available

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first

Air Filter:

Replace every 20,000 km (12,000 miles)

Spark Plugs:

Replace every 40,000 km (24,000 miles)

Timing Belt:

Replace every 80,000 km (50,000 miles) or 4 years

Fluid Specifications

Engine Oil:

API SG or SH, SAE 10W-30 or 10W-40 Synthetic

Coolant:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent (50/50 mix)

Brake Fluid:

DOT 3 or DOT 4 (High-Temperature)

Known Issues

Engine:

Cracked cylinder heads (especially with high boost/heat), worn valve stem seals, turbocharger failure

Drivetrain:

AYC pump failure, differential wear, clutch wear

Electrical:

Corroded wiring harnesses, ECU issues, sensor failures

Chassis:

Rust in common areas (wheel arches, sills), worn suspension bushings

📚 Vehicle History

Brand Heritage

Rally Legacy:

Mitsubishi's extensive history and success in the World Rally Championship (WRC)

Model Evolution

Evo Series:

Third iteration of the Lancer Evolution, building on the Evo I and II platforms

Key Changes From Evo Ii:

Increased turbo boost, revised ECU mapping, larger intercooler, improved AYC system, chassis bracing, revised suspension geometry

Production

Production Location:

Japan

Production Volume:

Limited, homologation special for Group A racing

🏆 Awards & Recognition

Recognitions

Motorsport Success:

Key model in Mitsubishi's WRC success, contributing to driver and manufacturer championships.