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Mitsubishi Mirage 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Year: 2002 Codes Chassis Code: CK1A (3-door hatchback), CJ1A (5-door hatchback), CL1A (sedan) Engine Codes: 4G13 (1.3L), 4G15 (1.5L) 👋 Introduction Market...
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Mitsubishi Mirage 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Year:
2002
Codes
Chassis Code:
CK1A (3-door hatchback), CJ1A (5-door hatchback), CL1A (sedan)
Engine Codes:
4G13 (1.3L), 4G15 (1.5L)
👋 Introduction
Market Position
Positioning:
The Mitsubishi Mirage (also known as Colt in some markets) for 2002 was positioned as an affordable, fuel-efficient subcompact car, appealing to budget-conscious buyers and those seeking a practical urban commuter.
Competitive Analysis
Competitors:
Competed against vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Nissan Sentra in the subcompact segment.
Key Features
Features:
Reliable powertrain, compact dimensions for easy parking, good fuel economy, straightforward mechanicals.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, maintenance, troubleshooting, and restoration for the 2002 Mitsubishi Mirage.
Page Count
Page Count:
Estimated 1500+ pages (typical for a full service manual).
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, piston rings, bearings, crankshaft, camshaft, cylinder head, valves, timing belt/chain, lubrication system.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (MPI), ECU diagnostics, sensors (oxygen, crank, cam), wiring diagrams.
Transmission:
Manual and Automatic transmission overhaul, clutch operation, gear selection, torque converter, transmission control module (TCM).
Drivetrain:
Front-wheel drive (FWD) system, axles, CV joints, differential.
Brakes:
Hydraulic system, brake lines, master cylinder, calipers, pads, rotors, ABS (Anti-lock Braking System) components and diagnostics.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment.
Electrical System:
Battery, alternator, starter, lighting system, wipers, horn, power windows, central locking, fuses, relays, wiring harnesses.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant charging, compressor, condenser, evaporator, blower motor.
Body:
Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass replacement.
Chassis:
Frame structure, subframes, exhaust system, fuel tank and lines.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, coolant flush, belt replacement, brake fluid service, tire rotation.
Repair:
Engine rebuilding, transmission repair, suspension component replacement, brake system overhaul, electrical component repair.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code lookup, symptom-based troubleshooting guides.
Diagnostics:
OBD-II (On-Board Diagnostics) system, diagnostic trouble codes (DTCs), sensor testing, actuator testing.
Technical Specifications:
Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, pressure readings.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive from basic scheduled maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick access to information.
Print Quality
Print Quality:
High-resolution, clear diagrams and text for easy printing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 3L:
1.3L (1345cc) SOHC 4-cylinder, 16-valve (4G13). Approximately 72-76 horsepower at 5000-5500 RPM, 77-80 lb-ft torque at 3500-4000 RPM.
Engine 1 5L:
1.5L (1490cc) SOHC 4-cylinder, 16-valve (4G15). Approximately 92-100 horsepower at 6000 RPM, 95-100 lb-ft torque at 4000 RPM.
Performance
Compression Ratio:
Typically around 9.5:1 to 10.0:1 depending on engine variant.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI).
Fuel Type:
Unleaded gasoline, 87 octane (91 AKI) recommended.
Engine Cooling
Cooling System Type:
Pressurized liquid cooling system.
Coolant Capacity:
Approximately 4.7 - 5.2 liters (5.0 - 5.5 US quarts).
Lubrication
Oil Capacity:
Approximately 3.5 - 3.8 liters (3.7 - 4.0 US quarts) with filter change.
Recommended Oil Viscosity:
SAE 5W-30 or 10W-30 API certified.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission.
Features
Clutch Type:
Dry, single-plate, diaphragm spring clutch (manual).
Transmission Fluid
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or equivalent).
Automatic Transmission Fluid:
Mitsubishi DiaQueen J2 or equivalent ATF.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2490 mm (98.0 inches).
Length:
Approximately 4005-4155 mm (157.7-163.6 inches) depending on body style.
Width:
Approximately 1680-1690 mm (66.1-66.5 inches).
Height:
Approximately 1390-1415 mm (54.7-55.7 inches).
Weights
Curb Weight:
Approximately 970-1070 kg (2138-2359 lbs) depending on trim and transmission.
Gross Vehicle Weight Rating Gvwr:
Typically around 1450-1500 kg (3197-3307 lbs).
Cargo
Cargo Volume Hatchback:
Approximately 260-300 liters (9.2-10.6 cubic feet) with rear seats up.
Cargo Volume Sedan:
Approximately 380-400 liters (13.4-14.1 cubic feet).
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Generally rated as acceptable or good in frontal crash tests for its era.
IIHS Ratings:
Check specific IIHS reports; likely offered basic safety features for the time.
Active Features
ABS:
Available on higher trim levels or as an option.
Passive Features
Airbags:
Driver and front passenger airbags were standard.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system may be present on later models, check specific vehicle.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player or cassette player, basic speaker configuration.
Instrument Cluster:
Analog gauges for speedometer, tachometer (optional), fuel level, and engine temperature. Warning lights for system status.
Driver Assistance
Cruise Control:
Available on some higher trim levels.
Connectivity
Connectivity Options:
Limited; primarily focused on audio playback, no integrated Bluetooth or USB connectivity from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Typically every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (copper, platinum, iridium).
Timing Belt Replacement:
Critical component. Interval is typically 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Refer to manual for precise interval and related components (tensioner, idler pulleys, water pump).
Brake Fluid Flush:
Every 2-3 years or as recommended by manual, as brake fluid absorbs moisture.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, long-life type, typically a 50/50 mix with distilled water.
Power Steering Fluid:
Refer to manual; typically ATF Dexron III or equivalent.
Known Issues
Engine Mounts:
Aging engine mounts can lead to increased vibration, especially under load.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear over time, leading to clunking noises and poor handling.
Automatic Transmission:
Some units may experience delayed shifting or slipping if not properly maintained.
Rust:
As with many cars of this era, rust can be an issue in areas with harsh winters, particularly on body panels, subframes, and suspension components.
Window Regulators:
Power window regulators can fail over time.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in automotive manufacturing, known for producing reliable and practical vehicles, including a range of compact cars. The Mirage nameplate has been used across several generations and models.
Model Evolution
Generation Context:
The 2002 model year falls within the third generation of the Mitsubishi Mirage (CJ/CK/CL series, 1995-2003), which was a significant update from its predecessors, offering improved styling and technology.
Production
Production Location:
Primarily manufactured in Japan and potentially other global locations under license or for export.
Production Years For Generation:
1995-2003 (CJ/CK/CL)
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards for the 2002 model might be scarce, the Mirage platform was generally recognized for its value, fuel efficiency, and affordability in the subcompact market segment during its production run.
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