Generations Covered:
Fifth Generation (CJ/CK/CM/CN/CP/CZ)
Model Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Chassis Codes:
CJ, CK, CM, CN, CP, CZ (varies by market and body style)
Platform:
Mitsubishi Project Global (Shared with Lancer Cedia, Galant, etc.)
Engine Mechanical:
Complete engine disassembly, assembly, diagnostics, troubleshooting, overhaul procedures for all specified engines.
Engine Management:
EFI system, ignition system, sensors, actuators, ECU diagnostics, emission controls.
Fuel System:
Fuel tank, pump, filter, lines, injectors, pressure regulation.
Cooling System:
Radiator, fans, thermostat, water pump, hoses, coolant specifications.
Exhaust System:
Manifolds, catalytic converter, mufflers, pipes, gasket replacement.
Transmission Manual:
Clutch, gearbox disassembly, assembly, troubleshooting, adjustments, fluid specifications.
Transmission Automatic:
ATF specifications, general maintenance, troubleshooting, valve body, torque converter.
Drivetrain:
Front wheel drive, CV axles, differential, wheel bearings.
Suspension:
Front and rear suspension components, springs, shocks/struts, bushings, alignment specifications.
Steering:
Power steering system, rack and pinion, steering column, tie rods.
Brakes:
Front and rear brakes (disc/drum), hydraulic system, ABS (if equipped), master cylinder, calipers, rotors, pads.
Electrical System:
Battery, charging system, starter motor, lighting, fuses, relays, wiring diagrams.
Body Electrical:
Power windows, door locks, mirrors, wipers, horn, interior/exterior lighting.
HVAC:
Air conditioning system, heater core, blower motor, controls, refrigerant.
Body And Interior:
Body panel removal/installation, interior trim, seats, dashboard, glass replacement.
Chassis And Frame:
Frame components, mounting points, rust repair considerations.
Diagnostic Troubleshooting:
Systematic approaches to diagnosing common and complex faults.
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug service, belt inspection/replacement.
Repair:
Component removal, installation, and adjustment for all major systems.
Overhaul:
Complete engine rebuilds, transmission overhauls, brake system overhauls.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides.
Specifications:
Torque values, clearances, fluid capacities, electrical specifications.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems.
Special Tools:
Identification and usage of specific tools required for certain procedures.
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds.
Diagnostic Level:
Advanced: Includes OBD-II diagnostic procedures (for later years), sensor data interpretation, and component testing.
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for exact spec).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (copper vs. platinum).
Timing Belt Replacement:
Crucial: Every 60,000-100,000 miles (96,000-160,000 km) for interference engines (check manual for specific engine, e.g., 4G9 series is interference).
Engine Oil:
10W-30 or 5W-30 API SJ or higher (check manual for exact viscosity and spec based on climate).
Coolant:
Mitsubishi Super Long Life Coolant (MS-12143) or equivalent ethylene glycol-based coolant.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron III or equivalent ATF.
Common Problems:
Ignition coil failures, alternator issues, minor oil leaks from valve cover gasket, worn suspension bushings, occasional transmission solenoid issues (automatic).
Rust Prone Areas:
Wheel wells, rocker panels, rear quarter panels, subframes, especially in humid or salted environments.
