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Mitsubishi Nimbus 1998-2003 Service Repair Workshop Manual
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Basic Information Identification Make: Mitsubishi Model: Nimbus Codes Chassis Code: N20W, N30W, N40W (varies by generation) Engine Codes: 4G63, 4G64 (specific codes depend on market and year) Introduction Market Position...
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| Basic Information | |
| Identification | |
| Make: | Mitsubishi |
| Model: | Nimbus |
| Codes | |
| Chassis Code: | N20W, N30W, N40W (varies by generation) |
| Engine Codes: | 4G63, 4G64 (specific codes depend on market and year) |
| Introduction | |
| Market Position | |
| Segment: | Compact/Mid-size MPV (Multi-Purpose Vehicle) / Wagon |
| Target Audience: | Families, individuals seeking versatile and practical transportation. |
| Competitive Analysis | |
| Key Competitors: | Toyota Ipsum/Picnic, Honda Odyssey (earlier generations), Nissan Prairie, Mazda MPV, Subaru Legacy Grand Wagon. |
| Key Features | |
| Versatility: | Spacious interior, flexible seating arrangements, practical cargo capacity. |
| Powertrain Options: | Reliable 4-cylinder engine options offering a balance of performance and fuel economy. |
| Drivetrain Options: | Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) for enhanced traction. |
| Value Proposition: | Offered a competitive package of features, space, and reliability for its price point. |
| Manual Details | |
| Coverage Areas | |
| Years Covered: | 1998, 1999, 2000, 2001, 2002, 2003 |
| Page Count | |
| Estimated Pages: | 1500+ |
| Manual Type | |
| Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete overhaul, disassembly, assembly, inspection, and torque specifications for engine components (cylinder head, block, pistons, crankshaft, camshafts, valves). |
| Engine Management: | Ignition system, fuel injection system (MPI/GDI depending on variant), emission control systems, diagnostic trouble codes (DTCs), sensor data interpretation. |
| Transmission Automatic: | Operation, diagnosis, overhaul, torque converter, valve body, clutch packs, gear sets, fluid capacities, and maintenance. |
| Transmission Manual: | Operation, diagnosis, overhaul, gear ratios, clutch system, fluid specifications, and maintenance. |
| Drivetrain And Axles: | Front-wheel drive (FWD), All-wheel drive (AWD) system components, differentials, driveshafts, CV joints, wheel bearings. |
| Suspension: | Front suspension (MacPherson strut, multi-link), rear suspension (independent multi-link), shock absorbers, springs, control arms, bushings, alignment specifications. |
| Steering: | Power steering system, hydraulic pump, steering rack/gearbox, tie rods, steering column, fluid specifications. |
| Brakes: | Front disc brakes, rear drum/disc brakes (depending on trim), ABS system components, hydraulic lines, master cylinder, calipers, brake pads, rotors, parking brake. |
| Electrical System: | 12V battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems, power windows, locks, mirrors. |
| Climate Control: | HVAC system, air conditioning (A/C) compressor, refrigerant, evaporator, condenser, heater core, blower motor, control panel. |
| Body And Frame: | Chassis construction, body panels, doors, hood, tailgate, bumpers, glass replacement, trim removal, rust prevention. |
| Interior Trim: | Dashboard removal, seat upholstery, door panels, headliner, carpet replacement, interior components. |
| Procedures Included | |
| Routine Maintenance: | Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, transmission fluid change, brake fluid change. |
| Troubleshooting: | Diagnostic procedures for common and uncommon faults across all vehicle systems, symptom-based troubleshooting guides. |
| Major Repairs: | Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and master cylinder replacement, electrical component repair. |
| Component Replacement: | Detailed step-by-step guides for replacing sensors, actuators, belts, hoses, water pump, thermostat, radiators, and more. |
| Torque Specifications: | Precise torque values for critical fasteners in engine, transmission, suspension, and chassis components. |
| Wheel Alignment: | Specifications for camber, caster, and toe angles for front and rear wheels. |
| Tire And Wheel: | Tire pressure recommendations, wheel torque, tire rotation procedures. |
| Technical Depth | |
| Depth: | Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and wiring diagrams. |
| Diagrams And Illustrations: | Extensive use of detailed diagrams, exploded views, and step-by-step illustrations to clarify complex procedures. |
| Diagnostic Tools: | Information on using OBD-II scanners, multimeters, and specialized tools for diagnosis and repair. |
| Manual Specifications | |
| File Format | |
| File Type: | Searchable PDF |
| Print Quality: | High-resolution, suitable for printing individual pages or sections. |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code 1: | 4G63 SOHC/DOHC |
| Displacement 1: | 2.0 Liters (1997 cc) |
| Bore X Stroke 1: | 85.0 mm x 88.0 mm |
| Compression Ratio 1: | 9.5:1 to 10.0:1 (depending on variant) |
| Horsepower 1: | 135 hp to 150 hp (approx.) |
| Torque 1: | 125 lb-ft to 135 lb-ft (approx.) |
| Secondary Engine | |
| Engine Code 2: | 4G64 SOHC |
| Displacement 2: | 2.4 Liters (2351 cc) |
| Bore X Stroke 2: | 86.5 mm x 100.0 mm |
| Compression Ratio 2: | 9.5:1 |
| Horsepower 2: | 145 hp to 165 hp (approx.) |
| Torque 2: | 145 lb-ft to 155 lb-ft (approx.) |
| Performance | |
| Fuel Type: | Unleaded Gasoline |
| Fuel System | |
| Injection Type: | Multi-Point Fuel Injection (MPI) / Gasoline Direct Injection (GDI) on some later variants |
| Fuel Pressure: | Refer to specific engine variant in manual |
| Lubrication | |
| Oil Capacity With Filter: | Approx. 4.5 - 5.0 US Quarts (4.3 - 4.7 Liters) - check manual for exact capacity |
| Recommended Oil Viscosity: | SAE 5W-30, 10W-30 (refer to owner's manual for climate-specific recommendations) |
| Cooling System | |
| Coolant Capacity: | Approx. 7.5 - 8.5 US Quarts (7.1 - 8.0 Liters) - check manual for exact capacity |
| Coolant Type: | Ethylene Glycol based antifreeze/coolant |
| Transmission | |
| Standard | |
| Transmission Type 1: | 4-Speed Automatic Transmission (F4A) |
| Optional | |
| Transmission Type 2: | 5-Speed Manual Transmission (W5M) |
| Features | |
| AWD System: | Viscous coupling center differential (on AWD models) for part-time or full-time power distribution. |
| Fluid Specifications | |
| Automatic Transmission Fluid: | Dexron III or equivalent (confirm exact specification in manual) |
| Manual Transmission Fluid: | API GL-4, SAE 75W-90 or 80W-90 gear oil (confirm exact specification in manual) |
| Fluid Capacities | |
| Automatic Transmission Capacity: | Approx. 3.5 - 4.5 US Quarts (3.3 - 4.3 Liters) for fluid change (check manual for total capacity) |
| Manual Transmission Capacity: | Approx. 2.0 - 2.5 US Quarts (1.9 - 2.4 Liters) (check manual for exact capacity) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 4520-4615 mm (depending on year and configuration) |
| Width: | Approx. 1745 mm |
| Height: | Approx. 1640-1655 mm |
| Wheelbase: | Approx. 2640 mm |
| Ground Clearance: | Approx. 150-160 mm (varies) |
| Weights | |
| Curb Weight: | Approx. 1450 - 1650 kg (depending on configuration) |
| Gross Vehicle Weight Rating Gvwr: | Refer to vehicle's certification label |
| Cargo | |
| Cargo Volume Rear Seats Up: | Refer to owner's manual or specifications, typically substantial for an MPV |
| Cargo Volume Rear Seats Folded: | Refer to owner's manual or specifications |
| Safety Features | |
| Ratings | |
| NHTSA Front Crash Test: | Not specifically rated for this era of Japanese market MPVs; consult JNCAP if available. |
| IIHS Crash Test: | Not specifically rated for this era of Japanese market MPVs; consult JNCAP if available. |
| Active Features | |
| ABS: | Anti-lock Braking System (ABS) - often standard on higher trims or optional. |
| Traction Control: | Traction Control System (TCS) may be available on some models, particularly AWD variants. |
| Passive Features | |
| Airbags: | Driver and front passenger airbags (standard on most models). |
| Seatbelts: | 3-point seatbelts with pretensioners for front occupants, 3-point or lap belts for rear occupants. |
| Child Seat Anchors: | LATCH/ISOFIX anchor points are not standard in this generation; rely on seatbelt securing. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory fitted AM/FM radio with CD player or cassette deck, with optional premium sound systems. |
| Display: | Basic digital or analog displays for climate control and audio. |
| Driver Assistance | |
| Cruise Control: | Electronic cruise control system available on most models. |
| Connectivity | |
| Auxiliary Input: | Not typically present in factory systems of this era; aftermarket solutions exist. |
| Convenience Features | |
| Power Accessories: | Power windows, power door locks, power mirrors. |
| Keyless Entry: | Available on some higher trim levels. |
| Maintenance | |
| Service Intervals | |
| Engine Oil And Filter Change: | Every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, whichever comes first (check manual for specific intervals). |
| Air Filter Replacement: | Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving conditions. |
| Spark Plug Replacement: | Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on spark plug type (platinum/iridium recommended for longer life). |
| Transmission Fluid Change Automatic: | Every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years. Filter replacement recommended during fluid change. |
| Transmission Fluid Change Manual: | Every 40,000 to 60,000 miles (64,000 to 96,000 km) or 3-4 years. |
| Coolant Replacement: | Every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years. |
| Brake Fluid Replacement: | Every 2 to 3 years, regardless of mileage, due to hygroscopic nature. |
| Fluid Specifications | |
| Power Steering Fluid: | Dexron II/III or equivalent power steering fluid (confirm in manual). |
| Brake Fluid Type: | DOT 3 or DOT 4 (confirm in manual) |
| Known Issues | |
| Engine Mounts: | Wear and tear on engine and transmission mounts leading to vibration at idle or during acceleration. |
| Cv Axle Boots: | Tearing of CV joint boots leading to grease leakage and potential joint damage. |
| Automatic Transmission Harsh Shifting: | Solenoid issues or worn internal components in the automatic transmission can cause harsh shifting or delayed engagement. |
| Suspension Wear: | Worn ball joints, tie rod ends, and bushings can lead to steering looseness and uneven tire wear. |
| Exhaust System Corrosion: | Rust and corrosion, especially in humid climates, affecting exhaust pipes, mufflers, and catalytic converters. |
| Window Regulator Failure: | Power window regulators can fail over time, causing windows to drop or operate intermittently. |
| Vehicle History | |
| Brand Heritage | |
| Parent Company: | Mitsubishi Motors Corporation (Japan) |
| Model Evolution | |
| First Generation Start: | 1990 |
| Current Generation End: | 2003 |
| Key Changes 1998-2003: | Primarily cosmetic updates, interior refinements, and potential introduction of new features or engine variants across the model run. |
| Production | |
| Production Location: | Japan (primarily) |
| Market Availability: | Primarily sold in Japan, with limited grey market imports to other regions. |
| Awards & Recognition | |
| Recognitions | |
| Segment Recognition: | The Nimbus was recognized for its practicality and family-friendly design within the Japanese domestic market (JDM). |
| Ratings | |
| Consumer Reports: | Reliability ratings varied by model year and specific powertrain. Consult historical consumer reports for detailed analysis. |
| Certifications | |
| Emissions Standards: | Compliant with Japanese domestic emissions standards for the respective production years (e.g., LEV - Low Emission Vehicle). |