Mitsubishi Space Star 2003 Full Service Repair Manual

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Art.-Nr: 81553

Stichworte: 2003 Car Cars Mitsubishi Space Gear Space Star

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Beschreibung

The Mitsubishi Space Star, produced in 2003, is a versatile compact MPV or hatchback designed for families and individuals seeking practical transportation. Built on a shared platform with the Mitsubishi Carisma and related to the first-generation Renault Scenic, this model emphasizes maximizing interior space within compact exterior dimensions, often characterized by a 'tall boy' design. Available with a range of inline 4-cylinder engines, including 1.3L, 1.5L, 1.8L, and 2.0L options, it offered either a 5-speed manual or a 4-speed automatic transmission. Its interior provides seating for five and offers flexible cargo arrangements, making it a practical choice in its segment, competing with vehicles like the Opel Zafira and Ford Focus C-Max. This comprehensive full service repair manual provides extensive coverage for the Mitsubishi Space Star (DB chassis prefix) from 2003. It details mechanical and electrical systems, bodywork, and diagnostics, encompassing engine overhauls, transmission repairs, drivetrain, suspension, steering, brakes, electrical systems, HVAC, body and trim, and safety systems. The manual includes maintenance procedures, troubleshooting guidance, wiring diagrams, and technical specifications, catering to both professional technicians and advanced DIY enthusiasts. With detailed illustrations and clear instructions, this English-language manual is an essential resource for maintaining, repairing, and understanding the intricacies of your Space Star.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Space Star

Year:

Market Designation:

Global (with regional variations, often referred to as Mitsubishi Carisma/Dacia Logan in some markets)

Codes

Chassis Code Prefix:

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle) / Hatchback

Target Audience:

Families, individuals seeking practical and versatile transportation

Competitive Analysis

Key Competitors:

Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV (Golf Plus), Fiat Multipla

Key Features

Versatility:

Spacious interior with flexible seating arrangements, practical for families and cargo

Design Philosophy:

Compact exterior dimensions with maximized interior space, often referred to as a 'tall boy' design

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical, Electrical, Bodywork, Diagnostics, Maintenance

Secondary Coverage:

Troubleshooting, Wiring Diagrams, Specifications

Page Count

Estimated Page Count:

Extensive (typically 1500-3000+ pages for a full service manual)

Manual Type

Type:

Full Service Repair Manual

Language

Language:

English

Format

Digital Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, exhaust system, fuel system components (injectors, pump, lines), emission control systems

Engine Management:

ECU diagnostics, sensors (MAP, TPS, O2, ECT, CKP, CMP), actuators (idle control, EVAP), ignition system (coils, plugs), fuel injection control

Transmission Manual:

Clutch system, gearbox overhaul, gear shift linkage, input/output shafts, synchronizers

Transmission Automatic:

Automatic transmission overhaul, torque converter, valve body, planetary gear sets, transmission control module (TCM) diagnostics

Drivetrain:

Front-wheel drive (FWD) system, drive shafts, CV joints, differential components

Suspension:

Front suspension (MacPherson struts, control arms, sway bar), rear suspension (torsion beam or multi-link depending on variant), shock absorbers, coil springs, bushings

Steering:

Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor

Brakes:

Front disc brakes, rear drum or disc brakes, ABS system (hydraulic modulator, wheel speed sensors), brake fluid specifications, bleeding procedures

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking

HVAC:

Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, blower motor

Body And Trim:

Exterior body panels (doors, hood, trunk, fenders), interior trim panels, bumpers, glass replacement, seals

Safety Systems:

Airbag system (SRS module, impact sensors, airbag units), seat belt pre-tensioners

Procedures Included

Maintenance:

Oil changes, filter replacements, coolant flush, brake fluid replacement, spark plug replacement, belt inspection/replacement, tire rotation

Repair:

Engine component replacement, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, radiator replacement, headlight/taillight bulb replacement, power window motor replacement

Diagnostics:

OBD-II troubleshooting, symptom-based diagnostics, electrical circuit testing, component testing (sensors, actuators), pressure testing (fuel, coolant)

Rebuilds:

Engine rebuilds, transmission rebuilds, carburetor rebuild (if applicable for specific markets/engines)

Installation:

Component installation (e.g., alternator, starter motor, catalytic converter), accessory installation

Technical Depth

Depth:

Comprehensive (from basic maintenance to full component rebuilds and advanced electrical diagnostics)

Audience Focus:

Professional technicians and advanced DIY enthusiasts

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable (depending on PDF creation process)

Print Quality

Printability:

Full Printable

Illustration Clarity:

Detailed illustrations, drawings, and photos; enlarged inset views

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

Software Requirements

PDF Reader:

Adobe PDF Reader (or compatible)

Unarchiving Tool:

WinRAR (or compatible)

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code Example 1:

4G13 (1.3L)

Engine Code Example 2:

4G15 (1.5L)

Engine Code Example 3:

4G93 (1.8L GDI/MPI)

Engine Code Example 4:

4G94 (2.0L GDI/MPI)

Engine Type:

Inline 4-cylinder, DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft)

Performance

Horsepower Range:

Approximately 75 hp (1.3L) to 135 hp (2.0L GDI)

Torque Range:

Approximately 120 Nm (1.3L) to 180 Nm (2.0L GDI)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) for some variants

Fuel Type:

Unleaded Gasoline

Emissions

Emission Standard:

Euro 3 / LEV (depending on market)

🔧 Transmission

Standard

Transmission Type 1:

5-speed Manual Transmission

Optional

Transmission Type 2:

4-speed Automatic Transmission (INVECS-II)

Features

Torque Converter Lock-Up:

Present on automatic transmissions for improved fuel economy

📐 Dimensions

Exterior

Length:

Approx. 4,170 mm (164.2 in)

Width:

Approx. 1,690 mm (66.5 in)

Height:

Approx. 1,550 mm (61.0 in)

Wheelbase:

Approx. 2,600 mm (102.4 in)

Interior

Passenger Capacity:

5 Seaters

Cargo

Cargo Volume:

Variable, with folding rear seats (approx. 370-430 liters behind rear seats, expandable)

Weights

Curb Weight Range:

Approx. 1,100 kg to 1,300 kg (2,425 lbs to 2,866 lbs)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

3-star (typical for this era, but can vary by specific test and equipment)

Active Features

Anti-lock Braking System (Standard on most models)

Electronic Brake-force Distribution (often paired with ABS)

Passive Features

Airbags:

Driver and front passenger airbags standard. Optional side airbags.

Seatbelts:

Pre-tensioner seatbelts for front occupants

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player, often with optional CD changer. Basic speaker setup.

Navigation:

Rarely equipped, potentially an optional dealer-fitted system

Driver Assistance

Cruise Control:

Optional on higher trim levels

Connectivity

Bluetooth:

Not available from factory

Not available from factory

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 15,000 km (9,300 miles) or 12 months, whichever comes first (check specific manual)

Air Filter:

Every 30,000 km (18,600 miles) or 24 months

Spark Plugs:

Every 45,000 km (28,000 miles) for standard plugs, or 90,000 km (56,000 miles) for iridium plugs (check type)

Timing Belt:

Every 90,000 km (56,000 miles) or 5 years (critical item for interference engines)

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ, ACEA A2 or A3. Viscosity: 5W-30, 5W-40, 10W-40 (refer to manual for specific engine and temperature range)

Coolant:

Ethylene glycol-based antifreeze with corrosion inhibitors, typically green or blue (consult manual for exact specification, e.g., Mitsubishi DiaQueen SUPER long life coolant)

Brake Fluid:

DOT 3 or DOT 4 (refer to manual)

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 75W-85 (check manual for specific gearbox)

Transmission Fluid Automatic:

Mitsubishi DiaQueen ATF SP-III (or equivalent)

Known Issues

Engine:

Timing belt failure if not replaced on schedule (interference engine), occasional oil leaks from seals, idle control valve issues

Suspension:

Wear in front control arm bushings and ball joints, worn rear torsion beam bushings

Electrical:

Faulty window regulators, intermittent central locking issues, dashboard warning light illumination (e.g., ABS, engine)

HVAC:

Leaky AC pipes, faulty blower motor resistor

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation

Model Evolution

Platform:

Shared platform with Mitsubishi Carisma, and also related to the platform used for the first generation Renault Scenic

Production

Production Period:

1999-2005 (First Generation)

Manufacturing Location:

Born, Netherlands (NedCar plant)

🏆 Awards & Recognition

Recognitions

Awards:

No widely publicized major awards for this specific model year, primarily known for its practicality and value in its segment.