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Mitsubishi Talon Laser 1990 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Talon Model Variant: Laser Year: 1990 Codes Platform Code: DSM (Diamond-Star Motors) 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills...
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Mitsubishi Talon Laser 1990 Service Repair ManualMitsubishi Talon Laser 1990 Service Repair ManualMitsubishi Talon Laser 1990 Service Repair ManualMitsubishi Talon Laser 1990 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Talon
Model Variant:
Laser
Year:
1990
Codes
Platform Code:
DSM (Diamond-Star Motors)
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills and independent auto service professionals.
Value Proposition:
Provides dealer-level specifications and procedures, empowering informed discussions with technicians and DIY repair.
Competitive Analysis
Access Method:
Instant Download, No Shipping, No Waiting for Physical Media.
Key Features
Diagnostic Techniques:
Includes 'secret techniques' used by top mechanics for part testing and fault diagnosis.
Mechanic Empowerment:
Enables owners to understand repairs, identify common fixes, and communicate effectively with service providers, potentially reducing costs.
Preventative Maintenance:
Offers practical tips to prevent small issues from escalating.
Practical Solutions:
Offers practical quick solutions with drawings for common problems like no-starts, hesitations, and stalling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair Procedures
Diagnostic Scope:
Comprehensive Troubleshooting and Diagnostics
Electrical Scope:
Full Wiring Diagrams and Electrical System Analysis
Page Count
Estimated Pages:
Varies (Typical comprehensive service manuals can range from 800 to 2000+ pages)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service and Overhauling, Transmission, Differentials, Fuel System, Emission Control, Induction
Chassis And Body:
Chassis, Body, Steering and Suspension, Brakes, ABS
Electrical:
Wiring, Control System
Engine Management:
Covers engine control systems, sensors, actuators, and diagnostic procedures.
Mechanical Systems:
Covers mechanical components of the engine, transmission, and chassis.
Procedures Included
Maintenance:
Routine Maintenance, Scheduled Service Work
Diagnostics And Repair:
Troubleshooting and Diagnostics, Engine Repair, Transmission Repair, Brake Repair, Suspension Repair, Electrical Diagnostics
Technical Data:
Full Specifications, Torque Settings, Terminal Pin Connections, Expected Readings
Overhauling:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Wiring Tracing:
Provides detailed wiring diagrams with specific terminal pin connections and expected voltage/resistance readings.
Technical Depth
Depth:
Comprehensive from basic owner maintenance to advanced professional diagnostics and overhauling.
Diagnostic Tools Usage:
Explains how to use diagnostic tools and interpret readings for fault finding.
📊 Manual Specifications
File Format
Compatibility:
Viewable on PC, Mac, and various mobile devices/ebook readers.
Print Quality
Printability:
Individual pages can be printed as needed, preserving original document clarity.
Binding Type
Binding:
Not Applicable (Digital PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 1990:
4G63 2.0L SOHC Inline-4 (Naturally Aspirated), 4G63T 2.0L DOHC Turbocharged Inline-4
Engine Architecture:
Inline-4 Cylinder, 16 Valve (SOHC and DOHC variants)
Performance
Horsepower Estimate Naturally Aspirated:
Approximately 135-140 hp (may vary slightly by market/trim)
Horsepower Estimate Turbocharged:
Approximately 195-210 hp (may vary slightly by market/trim)
Fuel System
Induction Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Maintenance Items
Spark Plugs Typical:
NGK BPR6ES (or equivalent, check specific model/engine variant)
Engine Oil Capacity Typical:
Approx. 4.5 - 5.0 Liters (4.8 - 5.3 US Quarts) with filter, refer to manual for exact capacity.
Engine Oil Specification Typical:
API SG, SAE 10W-30 or 10W-40 (viscosity may vary based on climate, refer to manual)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transaxle
Optional
Transmission Type Optional:
4-Speed Automatic Transaxle
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on certain turbocharged models (e.g., AWD Eclipse GSX counterpart)
Maintenance Items
Manual Transmission Fluid Spec Typical:
API GL-4 SAE 75W-90 or 75W-85 Gear Oil (refer to manual for specific recommendations)
Automatic Transmission Fluid Spec Typical:
Diamond SP III or equivalent ATF (refer to manual for exact specification)
📐 Dimensions
Exterior
Body Styles:
Coupe, Convertible
Weights
Curb Weight Range Typical:
Approx. 2,900 - 3,300 lbs (1,315 - 1,497 kg), depending on configuration.
🛡️ Safety Features
Ratings
ABS Availability:
Available on select models/trims (often tied to higher performance variants).
Active Features
Braking System Front:
Front Ventilated Disc Brakes
Braking System Rear:
Rear Disc Brakes (Solid or Ventilated depending on trim/options)
💡 Technology Features
Infotainment
Audio System Features:
Factory AM/FM Cassette Player, optional CD player in some later models. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Available on most models, typically as an option or standard on higher trims.
Connectivity
Connectivity Features:
Limited by era. Primarily focused on standard automotive functions, no modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 3,000 - 5,000 miles (5,000 - 8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult manual for specifics.
Timing Belt Replacement Interval 4G63T:
Typically around 60,000 miles (96,000 km) or 4 years for the turbocharged engine. Critical maintenance item. Refer to manual for exact interval.
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection. Consult manual.
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Consult manual for exact type/color and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid (refer to manual for specific recommendation)
Known Issues
Turbocharger Reliability 4G63T:
Can be sensitive to oil maintenance; proper warm-up/cool-down is crucial. Intercooler plumbing can develop leaks.
Clutch Wear:
As with many performance cars, clutch wear is dependent on driving style. Manual transmission clutch replacements are a common repair.
Suspension Bushings:
Rubber bushings in suspension and control arms can degrade over time, leading to noise and handling issues.
Electronics Aging:
Older wiring and electronic components can develop issues, particularly in the engine control unit (ECU) and sensors.
Fuel Pump Reliability:
In-tank fuel pumps can degrade over time; diagnostic procedures for fuel pressure are covered.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automaker with a history of performance and rally-inspired vehicles.
Model Evolution
Dsm Platform:
The Mitsubishi Talon (along with its Plymouth Laser sibling) was part of the Diamond-Star Motors (DSM) joint venture with Chrysler, built on a shared platform with the Mitsubishi Eclipse and Eagle Talon.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
The DSM platform, including the Talon, was generally well-regarded for its performance, handling, and available all-wheel-drive system, especially in turbocharged variants. Often compared favorably to contemporary rivals.
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