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New Holland-Ford 8560 Tractor Service/Shop Repair Manual

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The New Holland-Ford 8560 Tractor represents a robust and capable heavy-duty agricultural machine, produced approximately from the mid-1990s to the early 2000s. As part of the Genesis series, it builds...
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Art.-Nr: 154018
New Holland-Ford 8560 Tractor Service/Shop Repair Manual
The New Holland-Ford 8560 Tractor represents a robust and capable heavy-duty agricultural machine, produced approximately from the mid-1990s to the early 2000s. As part of the Genesis series, it builds upon Ford's legacy in tractor engineering, offering a powerful 6-cylinder turbocharged diesel engine and a sophisticated Powershift transmission. Designed for farm owners and agricultural professionals, the 8560 was engineered for demanding tasks, emphasizing reliability and performance. Its advanced features for the era, including electronic controls and a comfortable operator station, positioned it as a strong competitor in its segment. This comprehensive Factory Service Repair Manual provides detailed information for the maintenance and repair of the New Holland-Ford 8560 Tractor. Covering a vast array of systems including the engine, transmission, hydraulics, electrical system, and chassis, this manual offers factory-level diagnostic procedures, troubleshooting guides, and step-by-step instructions for disassembly, assembly, and overhaul. With over 1400 pages of content, including numerous illustrations and diagrams, it serves as an essential resource for owners, mechanics, and technicians to ensure the optimal performance, longevity, and safe operation of their tractor, minimizing downtime and reducing reliance on external service.
🏷️ Basic Information
Identification
Make:
New Holland-Ford
Model:
8560 Tractor
Model Designation:
8560
Product Type:
Service/Shop Repair Manual
Codes
Product Identifier:
New Holland-Ford 8560 Tractor Service/Shop Repair Manual
👋 Introduction
Market Position
Tractor Segment:
Heavy-duty agricultural tractor
Target User:
Farm owners, agricultural mechanics, maintenance technicians
Competitive Analysis
Key Competitors:
John Deere, Case IH, Massey Ferguson, Deutz-Fahr (during its production era)
Key Features
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, reducing reliance on external service providers and minimizing downtime
Manual Quality:
Factory-trained technician knowledge, step-by-step guidance, clear illustrations
📋 Manual Details
Coverage Areas
Primary Focus:
Comprehensive maintenance and repair of the New Holland-Ford 8560 Tractor
Secondary Focus:
Diagnostics, troubleshooting, component overhauls, and system adjustments
Page Count
Total Pages:
1426
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, fuel system, lubrication, cooling system, air intake, exhaust system
Transmission:
Service, repair, and overhaul of transmission components, including power shift, hydraulics, and drivetrain
Hydraulics:
Hydraulic system repair, pump service, valve body diagnostics, cylinder and hose maintenance, and fluid analysis
Electrical System:
Wiring diagrams, diagnostic procedures for charging system, starting system, lighting, instrumentation, and electronic controls
Powertrain:
Drive axles, differential, final drives, PTO (Power Take-Off) systems
Braking System:
Service and repair of hydraulic braking systems, parking brake mechanisms
Steering System:
Hydraulic power steering system diagnosis and repair
Operator Station:
Cab systems, climate control, operator controls, instrumentation, and safety features
Chassis And Frame:
Front axle, rear axle, hitch systems, drawbar, ballast and counterweight installation
Operator Interface:
Control panel layouts, lever functions, display indicators
Procedures Included
Maintenance:
Routine maintenance checks, fluid level checks, filter replacements, lubrication schedules
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Detailed procedures for complete engine, transmission, and hydraulic system overhauls
Disassembly And Assembly:
Complete instructions for the removal, disassembly, inspection, and reassembly of all tractor components
Calibration:
Calibration procedures for electronic control units and hydraulic systems
Adjustment:
Adjustment procedures for clutch, brakes, PTO engagement, and hydraulic controls
Technical Depth
Depth Level:
Factory-level, covering basic to advanced repairs and diagnostics
Detail Level:
Comprehensive, with detailed explanations and exploded views
Illustrations:
Hundreds of illustrations and diagrams to guide repairs
Searchability:
Searchable PDF format allowing quick access to information
Printability:
Allows printing of specific pages or sections as needed
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
File Size:
151 MB
Print Quality
Image Resolution:
High resolution for clear viewing of diagrams and text
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Ford/New Holland (often based on established engine designs)
Engine Type:
Turbocharged Diesel
Cylinders:
6 Cylinder
Displacement:
Typically around 6.6L (401 cubic inches) - specific engine codes would be required for exact figures
Bore X Stroke:
Requires specific engine variant from manual for accurate data
Performance
Gross Horsepower:
Approximately 150-160 HP (for the 8560 model) - Manual would provide exact PTO and engine HP
Peak Torque:
Refer to specific engine variant in manual for precise figures
Fuel System
Fuel Type:
Diesel
Injection System:
Direct Injection, likely electronically controlled (refer to manual for specifics)
🔧 Transmission
Standard
Transmission Type:
Powershift Transmission (e.g., 18x6 or 19x6)
Gear Selection:
Electro-hydraulic power shift controls
Optional
Transmission Options:
Manual transmission options might exist for certain markets/versions, but Powershift is typical for this class
Features
Clutch:
Multi-plate wet clutch system
Pto Speeds:
Standard 540/1000 RPM PTO, potentially ground speed PTO
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific dimensions (varies with configuration)
Length:
Refer to manual for specific dimensions
Width:
Refer to manual for specific dimensions
Weights
Operating Weight:
Typically in the range of 7,000-8,000 kg (15,000-17,500 lbs) - manual will confirm
Max Allowable Weight:
Refer to manual for specific GVWR (Gross Vehicle Weight Rating)
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) is standard equipment
Seat Belt:
Standard safety belt for operator
Active Features
Braking System Safety:
Service brakes, parking brake, independent hydraulic circuits
Passive Features
Operator Station Safety:
Ergonomically designed controls, visibility, sound dampening
💡 Technology Features
Infotainment
Operator Interface Technology:
Digital instrument cluster, electronic PTO engagement, potentially automated transmission functions
Driver Assistance
Traction Control:
Four-wheel drive system is standard; advanced traction control systems are generally not present on models of this era
Connectivity
Diagnostic Ports:
On-board diagnostic (OBD) capabilities for engine and transmission management systems
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals (e.g., every 250-500 hours depending on operating conditions)
Transmission Fluid Change:
Refer to manual for specific intervals (e.g., every 1000-2000 hours)
Hydraulic Fluid Change:
Refer to manual for specific intervals (e.g., every 1000-2000 hours)
Filter Replacement:
Oil filter, fuel filter, hydraulic filter, air filter replacement intervals provided in manual
Fluid Specifications
Engine Oil:
API CI-4 or higher, SAE 15W-40 recommended (refer to manual for exact specifications and viscosity grades for temperature variations)
Transmission Fluid:
New Holland MAT 3525 or equivalent UTF (Universal Tractor Fluid) - Manual will specify exact type and capacity
Hydraulic Fluid:
New Holland HLP-46 or equivalent Hydraulic Oil - Manual will specify exact type and capacity
Coolant:
Ethylene Glycol based coolant with corrosion inhibitors, typically 50/50 mix with distilled water
Known Issues
Common Wear Items:
Clutch packs in powershift transmission, hydraulic pump wear, PTO clutch wear, certain electrical connectors
Diagnostic Challenges:
Electronic control unit (ECU) issues, sensor failures, hydraulic system pressure drops
📚 Vehicle History
Brand Heritage
Brand Origin:
Ford's agricultural division merged with Fiat's agricultural machinery to form New Holland in 1993. The 8560 represents a significant model in the post-merger lineup, carrying forward Ford's tractor engineering legacy.
Model Evolution
Series Designation:
Part of the 'Genesis' tractor series
Predecessor Models:
Built upon the robust engineering of previous Ford 4WD tractors
Production
Production Years:
Approximately mid-1990s to early 2000s (specific range varies by market, manual will clarify applicable years)
Manufacturing Location:
Typically manufactured in Ford/New Holland's primary tractor assembly plants in North America and Europe
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The New Holland Genesis series was generally well-received for its power, comfort, and advanced features for its time, contributing to New Holland's strong market position.
Ratings
Reliability Reputation:
Generally considered robust and reliable with proper maintenance, though like any complex machinery, specific component failures can occur. The manual is crucial for proactive maintenance.
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