Opel Calibra Vauxhall Calibra Holden Calibra Complete Workshop Service Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998

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Typ: Car

Anbieter:

Art.-Nr: 100151

Stichworte: 1990 1991 1992 1993 1994 1995 1996 1997 1998 Calibra Car Cars Holden Holden Calibra Opel Vauxhall Calibra

Produktvarianten

Beschreibung

The Calibra, produced from 1990 through 1998, is a sporty and aerodynamic coupe renowned for its distinctive wedge-shaped profile and pop-up headlights. Built on the GM Epsilon platform, it succeeded the Opel Monza and was positioned as a stylish, performance-oriented personal transport vehicle, competing with models like the Honda Prelude and Toyota Celica. Its exceptionally low drag coefficient of 0.26 was a groundbreaking feature for its time, contributing to both fuel efficiency and high-speed stability. Available across European, British, and Australian markets, the Calibra offered a range of powertrain options, including 2.0L 8v and 16v engines, a 3.0L V6, and later turbocharged variants, paired with either manual or automatic transmissions, and an available all-wheel-drive system on select models. This comprehensive workshop service and repair manual provides extensive coverage for the Calibra models from 1990 to 1998. It details all major systems, including powertrain, drivetrain, chassis and suspension, braking, electrical, and body/interior components. The manual offers in-depth maintenance procedures, from routine servicing to component replacements, along with detailed repair and overhaul instructions for engines, transmissions, and other key systems. Diagnostic guides and troubleshooting for common issues are also included, supported by essential technical data, torque specifications, and clear wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the Calibra, ensuring its continued performance and reliability.

🏷️ Basic Information

Identification

Make:

Opel / Vauxhall / Holden

Model:

Calibra

Codes

Chassis Code:

Opel/Vauxhall: Type 170, Holden: HB

Platform:

GM Epsilon (based on Vectra/Vauxhall Cavalier)

👋 Introduction

Market Position

Positioning:

Sporty and aerodynamic coupe, aimed at a younger demographic and those seeking stylish, performance-oriented personal transport. Positioned as a halo model for Opel/Vauxhall.

Competitive Analysis

Competitors:

Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, BMW 3 Series Coupe (E36), Audi Coupe.

Key Features

Aerodynamics:

Extremely low drag coefficient (Cd of 0.26), which was class-leading at the time of its introduction. Contributing to fuel efficiency and high-speed stability.

Design:

Sleek, wedge-shaped profile with pop-up headlights, frameless door windows, and a flowing roofline.

📋 Manual Details

Coverage Areas

Years Covered:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Markets Covered:

European (Opel), British (Vauxhall), Australian/New Zealand (Holden)

Page Count

Estimated Pages:

Extensive, likely 1000+ pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Complete Workshop Service and Repair Manual

Language

Language:

English (primary focus, with potential for multi-language sections in some original manuals)

Format

Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical (all variants), fuel system (injection, components), exhaust system, cooling system, lubrication system, ignition system, engine management systems (ECU, sensors, actuators).

Drivetrain:

Manual transmission, automatic transmission, clutch system, differentials, drive shafts, CV joints, all-wheel-drive (AWD) system (where applicable).

Chassis And Suspension:

Front suspension (MacPherson strut), rear suspension (multi-link), steering system (power steering), wheels, tires, wheel alignment specifications.

Braking System:

Front and rear disc brakes, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, master cylinder, brake lines, parking brake.

Electrical System:

Battery, charging system (alternator, starter motor), lighting system (headlights, taillights, interior lights), ignition switch, fuse box and relay locations, wiring diagrams, diagnostic connectors.

Body And Interior:

Body panels, doors, windows, locks, mirrors, sunroof (manual/electric), upholstery, dashboard, trim, climate control system, heating, ventilation, air conditioning (HVAC).

Procedures Included

Maintenance:

Routine servicing, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups, belt inspection and replacement.

Repair And Overhaul:

Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, steering rack repair, electrical component testing and replacement.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), common fault diagnosis for engine, transmission, ABS, etc.

Technical Data:

Torque specifications for all fasteners, clearances, tolerances, diagnostic data, wiring diagrams, component testing procedures.

Technical Depth

Depth:

Comprehensive (covering everything from basic maintenance to full engine and transmission rebuilds), detailed illustrations, diagrams, and step-by-step instructions.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely searchable text, allowing for quick finding of specific topics.

Print Quality

Quality:

High-quality scans or digital native files ensuring clarity of text and images.

Images And Diagrams:

Detailed illustrations, exploded views, and wiring diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

C20NE (2.0L 8v SOHC)

Engine Code 2:

C20XE (2.0L 16v DOHC 'Red Top')

Engine Code 3:

X20XEV (2.0L 16v DOHC Ecotec)

Engine Code 4:

C30SEJ (3.0L 24v DOHC V6)

Engine Code 5:

Z20LET (2.0L 16v DOHC Turbocharged - Later models, though manual might predate its widespread use)

Performance

Hp Range:

Approximately 115 hp (85 kW) for 2.0 8v to 204 hp (150 kW) for 2.0 Turbocharged (though specific engine variants in the manual need to be confirmed).

Torque Range:

Approximately 170 Nm (125 lb-ft) for 2.0 8v to 280 Nm (207 lb-ft) for 2.0 Turbocharged.

Fuel System

Injection Type:

Bosch Motronic electronic fuel injection (MPI or GDI depending on engine).

Fuel Type:

Unleaded Gasoline (Petrol)

Engine Management

ECU Systems:

Various GM ECUs including Multec, Motronic variants.

🔧 Transmission

Standard

Transmission Type 1:

5-speed Manual

Optional

Transmission Type 2:

4-speed Automatic (e.g., GM 4L30-E)

Features

AWD System:

Available with 'Vectra AWD' based system (Irmscher Twin-Dynamic), featuring viscous coupling and rear differential. Primarily for some 2.0 16v models.

📐 Dimensions

Exterior

Length:

Approx. 4,509 mm (177.5 in)

Width:

Approx. 1,708 mm (67.2 in)

Height:

Approx. 1,320 mm (52.0 in)

Wheelbase:

Approx. 2,600 mm (102.4 in)

Weights

Curb Weight Range:

Approx. 1,280 kg - 1,450 kg (2,822 lbs - 3,197 lbs) depending on engine and options.

🛡️ Safety Features

Ratings

Crash Test Notes:

Euro NCAP testing was not prevalent during its early production years. Later tests on similar platforms might offer comparisons, but specific Calibra ratings from independent bodies during its active sales period are scarce.

Active Features

Anti-lock Braking System (ABS) was a common option, particularly on higher-spec models.

Passive Features

Airbags:

Driver airbag was standard or optional depending on market and year. Passenger airbag often an option.

Seatbelts:

Front and rear seatbelts, with pre-tensioners on front belts on later models.

💡 Technology Features

Infotainment

Head Unit:

Factory fitted radio/cassette players. CD players became available later or as aftermarket upgrades. Often featured basic graphic equalizers.

Speaker System:

Basic speaker setups, with upgrade options to more powerful systems or aftermarket installations.

Driver Assistance

Cruise Control:

Optional on many models, especially higher-spec variants.

On Board Computer:

Some later models offered a basic trip computer displaying fuel consumption, range, and average speed.

Connectivity

Original Connectivity:

Limited to basic radio and antenna connections. No integrated mobile phone or Bluetooth connectivity from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. Check manual for specific engine variants.

Timing Belt Replacement:

For C20NE and C20XE engines, typically every 60,000 km (37,000 miles) or 4 years. X20XEV might have a longer interval or a timing chain. **Crucial to verify in manual.**

Fluid Specifications

Engine Oil Grade 1:

API SJ/SL, ACEA A2-96 or A3-98; viscosity typically 10W-40 or 5W-40 synthetic. Consult manual for specific engine.

Coolant Type:

Ethylene glycol based antifreeze. GM specification 'GM 1825 M' or equivalent. Typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

GL-4 rated gear oil, SAE 75W-90 or 80W-90. Manual specifies specific type.

Transmission Fluid Auto:

GM DEXRON-III automatic transmission fluid.

Known Issues

Electrical Gremlins:

Common for older vehicles, including intermittent issues with sensors, ECU, and dashboard lights due to aging wiring and connectors.

Rust And Corrosion:

Can be susceptible to rust, particularly around wheel arches, sills, and tailgate. Underbody protection is key.

Suspension Wear:

Wear in bushings, ball joints, and tie rod ends can lead to steering looseness and uneven tire wear.

Engine Management Codes:

On some early models, issues with Crankshaft Position Sensors (CKP) or Lambda sensors can affect engine performance and fuel economy.

Sunroof Leaks:

The large sunroof, while stylish, can be a point of water ingress if seals degrade or drain channels become blocked.

📚 Vehicle History

Brand Heritage

Opel Heritage:

Opel has a long history of producing stylish and technologically advanced cars. The Calibra followed in the footsteps of the Opel Manta and Monza, aiming to capture a sporty image.

Model Evolution

Generations:

Single generation, launched in 1989 as a successor to the Opel Monza. It remained in production with minor facelifts until 1997 (Opel) and 1998 (Holden).

Production

Manufacturing Locations:

Primarily manufactured at the Opel plant in Rüsselsheim, Germany. Assembly was also carried out in South Korea (Saehan/GM Korea), Finland (Valmet Automotive), and Portugal.

Total Production Numbers:

Approximately 238,000 units produced worldwide.

🏆 Awards & Recognition

Recognitions

Design Awards:

The Calibra's aerodynamic design earned it accolades and a reputation as one of the most aerodynamically efficient production cars of its era.

Motorsport Success:

The Calibra was also successful in motorsport, particularly in touring car championships (e.g., DTM) with modified versions, showcasing its performance potential.