Vehicle Type:
Light commercial vehicle (LCV) / Compact MPV
Target Audience:
Businesses and families seeking a practical and versatile vehicle.
Key Competitors:
Citroën Berlingo, Renault Kangoo, Fiat Doblò, Volkswagen Caddy
Versatility:
Known for its spacious interior, flexible seating arrangements, and cargo capacity.
Practicality:
Designed for utility with sliding side doors and a large tailgate for easy access.
Durability:
Built with robust construction for commercial use and everyday demands.
Engine:
Full coverage including disassembly, assembly, tuning, and troubleshooting of all engine variants.
Transmission:
Detailed procedures for manual and automatic transmissions, including clutch, gearbox, and final drive.
Brakes:
Comprehensive coverage of braking systems, including hydraulic components, ABS, and parking brake.
Suspension:
Detailed instructions for front and rear suspension components, steering system, and wheel alignment.
Electrical System:
Extensive coverage of the vehicle's electrical system, including wiring diagrams, fuse/relay locations, lighting, and accessories.
Bodywork:
Information on body panel removal/installation, interior trim, and minor body repairs.
Climate Control:
Maintenance and repair of heating, ventilation, and air conditioning (HVAC) systems.
Fuel System:
Detailed information on fuel delivery, injection systems, and fuel tank maintenance.
Cooling System:
Procedures for radiator, water pump, thermostat, and cooling fan service.
Exhaust System:
Information on exhaust manifold, catalytic converter, and muffler replacement.
Maintenance:
Periodic maintenance schedules, fluid changes, filter replacements, and lubrication points.
Troubleshooting:
Systematic diagnostic procedures and common fault finding for various vehicle issues.
Repair:
Step-by-step repair instructions for all major vehicle components and systems.
Removal Installation:
Detailed procedures for removing and installing all vehicle parts and components.
Disassembly Assembly:
In-depth guidance on the disassembly and reassembly of mechanical assemblies.
Adjustments:
Specific procedures for adjustments, calibrations, and settings for various systems.
Depth:
Comprehensive, from basic maintenance and checks to complete engine and transmission overhauls.
Diagnostics:
Includes diagnostic procedures, fault codes, and testing methods.
Illustrations:
Abundant with pictorial diagrams, exploded views, and photos to guide repairs.
Special Tools:
References and illustrations for required special service tools.
Engine Options:
Typically included 1.1L TU1, 1.4L TU3, and 1.6L TU5 petrol engines; 1.8L XUD7 and 1.9L DW8 naturally aspirated diesel engines; and 1.9L DW8 Turbo diesel engines. (Specific engine variants covered depend on the exact manual edition, but the 1996-2005 range encompasses these).
Horsepower Range:
Approximately 60-90 hp depending on engine type.
Torque Range:
Approximately 90-150 Nm depending on engine type.
Fuel Delivery:
Fuel injection for petrol engines, indirect injection for diesel engines.
Emissions Controls:
Catalytic converters for petrol models, Euro compliance for diesel models.
Crash Test Results:
Euro NCAP ratings were generally moderate for this period. Specific scores can be researched, but the manual covers safety systems as designed.
ABS:
Available on higher trims or as an option.
Traction Control:
Less common on this generation, but may be present on later models.
Airbags:
Driver airbag standard on most models; passenger airbag optional or standard on later models.
Seatbelts:
Pre-tensioner seatbelts for front occupants.
Audio System:
Basic radio/cassette or CD players were common. Some later models might have offered MP3 compatibility or improved speaker systems.
Cruise Control:
Available on some higher-spec models.
Parking Sensors:
Optional on later models, particularly after the 2002 facelift.
Bluetooth:
Rarely standard on this generation; aftermarket installations common.
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first. Specifics vary by engine and oil type (consult manual).
Diesel Particulate Filter Service:
Not typically fitted with a DPF on this generation, diesel variants rely on older emission control technologies.
Engine Oil Grade:
API SG/SH/SJ or ACEA A2/A3 specifications. Viscosity grades vary (e.g., 10W-40, 5W-40). Refer to manual for exact engine oil type.
Coolant Type:
Antifreeze/coolant concentrate (e.g., PSA S71-1370 specification) mixed with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Transmission Fluid Type:
GL-5 specification for manual gearbox oil (e.g., 75W-80 or 75W-90). Automatic transmission fluid (ATF) for automatic variants (consult manual).
Common Faults:
Potential issues include suspension wear (ball joints, tie rods), brake component wear, diesel injector pump problems (on older diesels), and occasional electrical gremlins. The manual provides detailed troubleshooting for these.
Timing Belt Replacement:
For petrol engines with timing belts, replacement is critical at specified intervals (e.g., 60,000-120,000 km, refer to manual).
Diesel Glow Plugs:
Glow plug failure can affect cold starting in diesel models.
Peugeot Commercial Vehicles:
Peugeot has a long history of producing reliable and practical commercial vehicles and vans.
Partner Introduction:
Launched in 1996 as a successor to the Peugeot J5 panel van, aiming to capture the growing LCV market.
Manufacturing Locations:
Primarily manufactured in France (e.g., PSA's Vigo plant in Spain).
Facelifts:
Received a significant facelift in 2002 with updated styling and improved interior features.
