Engine:
Detailed overhaul, diagnosis, and repair procedures for all applicable engine variants (e.g., petrol and diesel engines like XUD7, XUD9, DW8, TU variants).
Transmission:
Repair, maintenance, and diagnosis of manual transmissions (likely including clutch system and driveline components).
Braking System:
Front and rear brake system servicing, repair, bleeding procedures, and component replacement (discs, pads, drums, calipers, master cylinder).
Suspension:
Front and rear suspension component diagnosis, replacement, and alignment specifications.
Steering:
Power steering system maintenance, repair, and component replacement.
Electrical System:
Comprehensive wiring diagrams, troubleshooting guides for electrical components, lighting systems, starting and charging systems.
Bodywork And Chassis:
Body panel repair, door mechanisms, interior trim removal, and chassis component servicing.
Heating Ventilation And Air Conditioning:
HVAC system diagnosis and repair (if equipped).
Fuel System:
Fuel pump, injectors, fuel lines, and tank servicing.
Cooling System:
Radiator, thermostat, water pump, and cooling fan servicing.
Chassis:
Repair and replacement of chassis components, including subframes and mounting points.
Wheels And Tires:
Information on wheel torque, tire pressure specifications, and common tire sizes.
Maintenance:
Periodic maintenance charts, fluid change intervals, filter replacement, lubrication points.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle systems and components.
Overhaul:
Detailed procedures for complete engine, transmission, and major component overhauls.
Diagnostics:
Information on diagnostic codes, testing procedures, and common diagnostic issues.
Engine Management:
Details on engine control unit (ECU) basic settings, sensor testing, and diagnostic trouble codes (DTCs) for applicable systems.
Fuel Injection System Repair:
Procedures for testing and replacing fuel injectors, fuel pumps, and related components.
Exhaust System Maintenance:
Information on exhaust manifold, catalytic converter, and muffler inspection and replacement.
Lighting And Signals:
Troubleshooting and replacement of headlights, taillights, turn signals, and interior lighting.
Climate Control System:
Diagnosis and repair of heating and ventilation components, potentially A/C system servicing if equipped.
Body Panel Alignment:
Guidelines for door, bonnet, and tailgate alignment.
Interior Trim Removal:
Instructions for removing and refitting interior panels, seats, and dashboard components for access.
Depth:
Comprehensive: Covers routine maintenance to full mechanical and electrical system overhauls, suitable for professional technicians and advanced DIYers.
Precision Measurement:
Includes specifications for component tolerances, clearances, and torque settings required for accurate assembly and repair.
Engine Options Overview:
The Peugeot Partner (1996-2005) was offered with a range of petrol and diesel engines, typically including:
- 1.1L (e.g., TU1)
- 1.4L (e.g., TU3)
- 1.6L (e.g., TU5)
- 1.8L (e.g., XU7)
- 1.9L Diesel (e.g., XUD9, DW8)
Typical Horsepower Range:
Approx. 60 HP to 90 HP, depending on engine variant.
Typical Torque Range:
Approx. 95 Nm to 150 Nm, depending on engine variant.
Petrol Injection Type:
Typically multi-point fuel injection (MPI) for petrol engines.
Diesel Injection Type:
Indirect injection (IDI) for XUD series, direct injection (DI) for DW8 engines.
Emission Standards:
Euro 2 / Euro 3 compliant depending on model year and engine.
Specific Petrol Engines:
Examples include the Peugeot TU3 (1.4L, 8v/16v) and TU5 (1.6L, 8v/16v) families.
Specific Diesel Engines:
Examples include the naturally aspirated XUD9 (1.9L Diesel, 68 HP) and the DW8 (1.9L Diesel, 70 HP).
Overall Length:
Approx. 4,100 - 4,200 mm (varies slightly by configuration)
Overall Width:
Approx. 1,720 mm
Overall Height:
Approx. 1,780 - 1,850 mm (depending on roof height option)
Maximum Cargo Volume:
Up to approx. 3 cubic meters (with rear seats removed/folded)
Curb Weight:
Approx. 1,200 - 1,400 kg (depending on engine and configuration)
Gross Vehicle Weight Rating:
Typically around 1,800 - 2,000 kg, allowing for passenger and cargo load.
Passenger Capacity:
Typically 5 seats in passenger versions, or 2-3 seats in van configurations.
Oil Change Interval:
Typically every 10,000-15,000 km or annually, whichever comes first (refer to manual for exact specifications).
Timing Belt Replacement:
Crucial for petrol engines (e.g., TU series) and some diesel engines. Interval typically around 60,000 - 90,000 km or 4-5 years. Check specific engine in manual.
Brake Fluid Replacement:
Recommended every 2 years to maintain performance and prevent moisture absorption.
Spark Plug Replacement:
Varies by type (e.g., standard, platinum, iridium). Typically around 30,000 - 60,000 km for standard plugs. (Manual will specify).
Engine Oil Type:
Varies by engine, typically API SG/SH/SJ or ACEA A2/A3. Common viscosity grades include 10W-40 or 5W-40. (Refer to manual for precise specification and capacity).
Coolant Type:
Ethylene glycol-based antifreeze, typically mixed 50/50 with distilled water. Peugeot recommends specific OAT coolants for later models, but for this era, a universal green or blue coolant might be suitable. (Manual confirmation required).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Oil Type:
Manual transmission fluid (MTF), typically SAE 75W-80 or 75W-90 GL-4. (Refer to manual for exact specification and capacity).
Power Steering Fluid Type:
Typically an ATF Dexron II/III or specific hydraulic fluid. (Manual confirmation required).
Common Faults:
Potential issues include early wear on suspension components (ball joints, bushes), exhaust system corrosion, ignition coil failures (petrol engines), starter motor issues, and potential leaks from seals or the cooling system. Diesel variants (XUD) are generally robust but can suffer from glow plug issues or injector pump problems if poorly maintained.
Electrical Gremlins:
As with many vehicles of this era, intermittent electrical issues can arise due to aging wiring or components.
Diesel Particulate Filter:
DPF systems were not common in this generation of Partner.
Catalytic Converter:
Can degrade over time, affecting performance and emissions. Replacement may be necessary if efficiency is compromised.
