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Piaggio Vespa GTS 250 IE Workshop Repair Manual

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The Vespa GTS 250 IE represents a commitment to blending classic Italian design with modern performance and technology. Known for its robust engineering and reliable fuel-injected, single-cylinder engine, this scooter...
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Piaggio Vespa GTS 250 IE Workshop Repair Manual
The Vespa GTS 250 IE represents a commitment to blending classic Italian design with modern performance and technology. Known for its robust engineering and reliable fuel-injected, single-cylinder engine, this scooter is designed for both efficient urban commuting and enjoyable touring. Its reinforced steel monocoque chassis, coupled with advanced features like an integrated immobilizer system and optional ABS, ensures a secure and dynamic riding experience. The Vespa GTS line embodies a rich heritage, offering a high-quality, stylish, and capable mobility solution. This workshop repair and service manual provides comprehensive guidance for the Vespa GTS 250 IE. It covers the entire vehicle, detailing essential maintenance procedures, troubleshooting common issues, and providing in-depth technical specifications. The manual includes step-by-step instructions for all repair procedures, detailed exploded views, and clear wiring diagrams for the engine, gearbox, cooling, fuel, braking, suspension, and electrical systems. This resource is invaluable for owners and technicians seeking to maintain, diagnose, and repair the Vespa GTS 250 IE efficiently and effectively.
🏷️ Basic Information
Identification
Make:
Piaggio
Model:
Vespa GTS 250 IE
Engine Type:
Fuel-injected, Single-Cylinder
👋 Introduction
Market Position
Market Position:
High-quality, professional resource for Vespa GTS 250 IE owners and independent workshops aiming to perform repairs and maintenance efficiently.
Key Features
Key Features:
Instant download, comprehensive coverage, detailed diagrams, cost-saving for owners, professional-grade information.
Value Proposition
Value Proposition:
Empowers owners to perform extensive maintenance and repairs, significantly reducing reliance on professional service and enhancing vehicle longevity.
📋 Manual Details
Coverage
Coverage Areas:
Entire vehicle from front to back, all models covered
Format
Format:
PDF
Language
Language:
English
Manual Type
Manual Type:
Workshop Repair Manual / Service Manual
Availability
Delivery Method:
Instant Download
Payment
Payment Methods:
All major credit/debit cards accepted
Compatibility
Device Compatibility:
Compatible with PC and MAC operating systems.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Gearbox & Clutch, Cooling System, Fuel System, Braking System, Suspension, Electrical System, Body & Fixtures, Exhaust System, Wheels & Tyres, Wiring Diagrams
Procedures Included
Procedures Included:
Step-by-step instructions for all repair procedures, maintenance, troubleshooting
Technical Depth
Technical Depth:
Professional quality, detailed exploded pictures and diagrams, comprehensive technical information and specifications
Troubleshooting
Troubleshooting Guides:
Includes detailed troubleshooting sections for common faults and diagnostic procedures.
Electrical System
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, crucial for diagnostics and repairs.
Bodywork
Body And Fixtures:
Covers body panel removal, fairings, seat assembly, storage compartments, and cosmetic components.
Suspension System
Suspension Front:
Aerodynamic front fork with telescopic hydraulic shock absorbers.
Suspension Rear:
Double hydraulic shock absorber with adjustable preload.
📊 Manual Specifications
File Format
File Format:
PC & MAC Compatible PDF
Print Quality
Print Quality:
Print what you need when you need it
Usability
Usability Features:
Easy to use, searchable text, printable pages for convenience.
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
244.3 cc
Engine Designation:
LEADER (Low Emission Advanced Running Engine)
Performance
Bore X Stroke:
72 mm x 60 mm
Compression Ratio:
10.5:1 (approximate, varies by specific model year)
Horsepower:
Approx. 22 HP (16.2 kW) at 7,500 rpm (manufacturer specification may vary slightly by year)
Torque:
Approx. 20.1 Nm (14.8 lb-ft) at 6,500 rpm (manufacturer specification may vary slightly by year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (IE)
Lubrication
Oil Type Specification:
SAE 5W-40 API SJ/SL (refer to manual for exact Piaggio specification)
Cooling System
Cooling Medium:
Liquid-cooled
Engine Management
Ignition System:
Electronic ignition with ECU control
Engine Control Unit:
ECU (Electronic Control Unit) manages fuel injection, ignition timing, and other engine parameters.
🔧 Transmission
Primary Transmission
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch Type:
Automatic centrifugal dry clutch
Final Drive:
Gear reduction with helical gears
Fluid Requirements
Transmission Fluid Type:
Piaggio Gear Oil (refer to manual for specific viscosity and API rating)
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 755 mm
Seat Height:
Approx. 790 mm
Weights
Dry Weight:
Approx. 155 kg
Gross Vehicle Weight:
Approx. 350 kg
Fuel Capacity
Fuel Tank Capacity:
12 Liters (including 1.5 Liter reserve)
Wheelbase
Wheelbase:
Approx. 1370 mm
🛡️ Safety Features
Active Features
Braking System Front:
Hydraulic disc brake, 220 mm diameter with dual-piston caliper
Braking System Rear:
Hydraulic disc brake, 220 mm diameter with dual-piston caliper
Passive Features
Frame Construction:
Reinforced steel monocoque chassis
💡 Technology Features
Infotainment
Instrument Cluster:
Digital-analog instrument cluster with LCD display, providing speed, RPM, fuel level, coolant temperature, clock, and diagnostic indicators.
Driver Assistance
ABS Availability:
Optional ABS (Anti-lock Braking System) on some models, detailed in manual for function and troubleshooting.
Lighting
Headlight Type:
Halogen or LED depending on model year and specification.
Security
Immobilizer System:
Integrated immobilizer system with transponder key for enhanced security.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 10,000 km or 12 months (refer to manual for precise intervals and conditions)
Gearbox Oil Change Interval:
Every 20,000 km (refer to manual for precise intervals)
Spark Plug Replacement:
Every 10,000 km or as specified by manufacturer (refer to manual for exact part number and interval)
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze coolant (refer to manual for specific Piaggio approved coolant and mixture ratio)
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
Potential for voltage regulator issues, wear on variator rollers, and occasional electrical gremlins (refer to manual for diagnostic procedures and solutions).
Diagnostic Tools
Diagnostic Tool Requirements:
Specific diagnostic software and interface cables are often required for advanced diagnostics and fault code reading (covered in the manual).
Torque Specifications
Engine Bolt Torque:
Specific torque values for critical engine components are provided in the manual for correct assembly.
Wheel Bolt Torque:
Recommended torque specifications for wheel mounting bolts.
Filter Part Numbers
Air Filter Part Number:
Refer to manual for specific part numbers based on model year.
Oil Filter Part Number:
Refer to manual for specific part numbers based on model year.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Piaggio, an iconic Italian brand, has been synonymous with innovative scooter design and engineering since 1946, with the Vespa name representing a global phenomenon.
Model Evolution
Model Evolution:
The GTS line represents Piaggio's evolution towards larger displacement, higher-performance scooters, blending classic Vespa styling with modern technology and capabilities for urban and touring use.
Production Locations
Production Locations:
Primarily manufactured in Italy by Piaggio & C. S.p.A.
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