Value Proposition:
Provides comprehensive information to save time and money by enabling DIY repairs and maintenance with confidence.
Manual Description:
Original Factory 2007 Polaris Two Stroke Snowmobile Service Repair Manual is a Complete Informational Book.
User Base:
Designed for both novice and experienced snowmobile owners and technicians who wish to perform maintenance, diagnostics, and repairs on their 2007 Polaris snowmobiles.
Models Covered:
340 LX, 340 Touring, Widetrak LX, 500 XC SP, Super Sport, 550 LX, Trail RMK, Trail Touring Deluxe, 600 HO IQ, 600 HO IQ Cleanfire, 600 HO IQ LX Cleanfire, 600 HO Switchback, 600 HO Switchback Cleanfire, 600 HO RMK 144/155 (F/O), 600 HO IQ Touring Cleanfire, Dragon, Dragon RMK
Operating Systems:
All Versions of Windows & Mac
Reader Software:
Adobe PDF Reader
Printability:
All pages are printable
Systems Covered:
Specifications, General Information, Maintenance, Fuel Delivery, Engine, Clutching, Final Drive & Brakes, Front Suspension & Steering, Rear Suspension, Chassis & Hood, Electrical, Wiring Diagrams
Specific Systems Covered:
Fuel System (carburetors, fuel pump, lines), Engine Mechanical (top-end, bottom-end, cooling, lubrication), Exhaust System, Clutching System (drive and driven clutches, belt), Braking System (hydraulic disc), Front Suspension (A-arms, shocks, skis, steering linkage), Rear Suspension (skis, track, idler wheels, shocks), Electrical System (ignition, charging, lighting, ECU), Bodywork (chassis, hood, seat).
Steering And Suspension Detail:
In-depth coverage of front and rear suspension systems, including geometry, alignment procedures, shock absorber servicing, and steering linkage maintenance for optimal handling and rider comfort.
Procedures Included:
Routine maintenance, troubleshooting, component repair, system diagnostics, electrical system analysis, clutch tuning, suspension setup, chassis and bodywork repairs, fuel system service.
Specific Procedures:
Engine disassembly and reassembly, carburetor tuning and rebuilding, clutch calibration and servicing, brake caliper and master cylinder service, shock absorber rebuilding, track removal and installation, steering system alignment and repair, electrical component testing and replacement, troubleshooting specific fault codes or symptoms.
Technical Depth:
Comprehensive; covers everything from basic maintenance to in-depth repair and diagnostics, suitable for DIY enthusiasts and professional mechanics.
Diagnostic Procedures:
Includes systematic diagnostic procedures for various systems, helping to pinpoint problems through logical troubleshooting steps. This is crucial for complex issues in the engine, electrical, or drivetrain.
PDF Quality:
Original Factory Quality with easy-to-read text and top-quality diagrams.
Organization:
Structured with clear text sections and high-quality diagrams for easy navigation and understanding.
Accessibility:
PDF format ensures broad compatibility and ease of use across various devices, with searchable text functionality for quick information retrieval.
Diagrams:
Emphasizes 'top quality diagrams', which are essential for understanding complex assemblies, routing of cables and hoses, and component identification during repairs.
Engine Configuration:
Two-stroke, liquid-cooled, piston-ported or reed-valve induction (model dependent).
Displacement And Power:
Varies by model, including 340cc, 500cc, 550cc, and 600cc configurations. Specific horsepower and torque figures are detailed within the manual for each engine variant.
600 Ho Engine Power:
The Liberty 600 HO (High Output) engine typically produced in the range of 120-135 horsepower, depending on specific tuning and model application. The manual provides precise figures and tuning data.
Carburetion And Fuel:
Typically Mikuni VM series or similar carburetors. Manual covers fuel mixture, jetting, cleaning, and adjustment. Requires specific 2-stroke oil and gasoline blend as per Polaris recommendations.
600 Ho Cleanfire Engine:
Details on the Liberty 600 HO Cleanfire engine, including its fuel injection system (EFI), specific service procedures, and performance tuning. This engine typically features electronic fuel injection for improved throttle response and fuel efficiency.
Liquid Cooling:
Many 2007 Polaris snowmobiles featured liquid-cooled engines. The manual provides procedures for checking coolant levels, flushing the system, replacing hoses, and servicing the water pump and thermostat.
Drive And Driven Clutches:
PVT (Polaris Variable Transmission) system featuring Polaris P-85 drive clutch and various driven clutches (e.g., MM90, AD Clutch). Manual details clutch inspection, service, belt replacement, spring and roller changes, and calibration for different riding conditions.
Final Drive System:
Chaincase with gear reduction. Manual covers inspection, lubrication, chain tensioning, and gear replacement.
Ignition And Lighting:
Covers CDI ignition systems, stator, rectifier, voltage regulator, battery charging system, lighting circuits, and instrument panel functionality. Detailed wiring diagrams are provided.
Iq Platform Details:
For models equipped with the IQ platform, the manual provides specific details on chassis components, suspension geometry, and handling characteristics, reflecting Polaris's advancements in rider-forward ergonomics and weight distribution.
Instrument Panel:
Details the functions and maintenance of the instrument cluster, including speedometer, tachometer, odometer, and warning lights. For models with digital displays, it covers diagnostic readouts.
Typical Intervals:
Manual details specific service intervals for tasks such as spark plug inspection/replacement, track tension adjustment, lubrication points, chaincase oil changes, clutch cleaning, and annual pre-season inspections.
Break In Period:
Provides guidance on the initial break-in period for new or rebuilt engines, including recommended break-in procedures and initial service checks.
Lubricants And Coolant:
Specifies required 2-stroke oil blend (e.g., Polaris Synthetic 2-Cycle Oil), chaincase oil type (e.g., Polaris Synthetic Gearcase Lubricant), and coolant specifications if applicable (for liquid-cooled models).
Common Troubleshooting Areas:
Manual assists in diagnosing and rectifying common issues such as hard starting, poor engine performance, clutch slippage, track wear, and electrical system malfunctions, providing specific diagnostic steps.
Clutch Wear:
Addresses common issues related to clutch wear, such as worn roller bearings, damaged clutch buttons, and fatigued clutch springs, offering procedures for inspection and replacement.
Example Part Numbers:
Manual includes relevant Polaris OEM part numbers for common replacement items such as drive belts, spark plugs, air filters, brake pads, and suspension components, facilitating accurate parts ordering.
Polar Heritage:
Polaris is a long-standing American manufacturer of powersports vehicles, known for innovation in snowmobile technology since the mid-20th century. The 2007 models represent a period of refinement in their performance and chassis designs.
2007 Lineup Context:
The 2007 lineup showcased Polaris's commitment to various riding styles, from utility (Widetrak LX, Touring) to trail performance (XC SP, Trail) and aggressive mountain/crossover segments (RMK, Dragon). The IQ platform was a significant development for performance models.
Cleanfire Technology:
Highlights the introduction and service requirements of Polaris's Cleanfire engine technology, which featured direct injection or advanced EFI for cleaner emissions and improved performance in specific 2007 models.
