Positioning:
The Polaris 600 Dragon IQ was positioned as a high-performance, trail-oriented snowmobile, renowned for its agile handling and powerful engine.
Competitors:
Competed with models from Ski-Doo (e.g., MXZ series) and Arctic Cat (e.g., F series) in the 600cc class, focusing on rider comfort and sporty performance.
Features:
Intelligent Rider Positioning (IRP) system for enhanced rider comfort and control, Polaris Edge® chassis for superior handling, and the reliable 600cc Liberty engine.
Primary Coverage:
Maintenance, Repair, Troubleshooting, Diagnostics
Secondary Coverage:
Specifications, Wiring Diagrams, Component Identification
Estimated Page Count:
700+
Type:
Factory Service Manual
Engine:
Complete disassembly, assembly, tuning, fuel system, ignition system, cooling system, exhaust system, lubrication system.
Drivetrain:
Clutch (primary and secondary) inspection, adjustment, and replacement; chaincase service and lubrication; track and suspension component maintenance.
Electrical:
Battery, starter, alternator, ignition system, lighting, sensors, ECm (Engine Control Module) diagnostics, and complete wiring diagrams.
Chassis And Body:
Frame inspection, body panel removal and installation, seat, handlebars, windshield, and storage compartment service.
Suspension And Steering:
Front and rear suspension component inspection, adjustment, and replacement; steering system linkage and alignment.
Maintenance:
Regular scheduled maintenance, fluid changes, lubrication, filter replacement, spark plug service, belt inspection and replacement.
Repair:
Component repair and replacement procedures for all major systems, including engine rebuilds, clutch service, and electrical component troubleshooting.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and repair recommendations.
Depth:
Comprehensive, from basic owner maintenance to complete engine and drivetrain rebuilds, including advanced electrical diagnostics.
Quality:
High-quality paper, clear diagrams, and sharp text reproduction, reflecting original factory printing standards.
Binding:
Durable perfect binding or saddle-stitch, designed for frequent use in workshop environments.
Type:
Heavyweight, coated paper stock to resist grease and moisture common in service environments.
Engine Type:
2-stroke, liquid-cooled
Bore X Stroke:
73.1 mm x 72.1 mm
Carburetion:
Mikuni VM34 (or similar EFI on specific sub-models, check manual)
Compression Ratio:
7.9:1 (typical for Liberty 600 Cleanfire)
Horsepower:
Approx. 125-130 HP (varies by specific tune and calibration)
Torque:
Not typically specified in HP units; refer to engine tuning data.
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Oil Injection:
Automatic oil injection system (Polaris Premium 2-Stroke Oil recommended)
Type:
CVT (Continuously Variable Transmission) - Polaris P-85 Drive Clutch and AD Clutch
Optional Features:
Not applicable; CVT is standard.
Gear Ratios:
Variable, determined by clutch engagement and belt speed.
Chaincase:
Chaincase with 2-speed gearing (High/Low), with reverse.
Chaincase Fluid:
Polaris Premium Chaincase Lubricant (check manual for specific part number and capacity).
Overall Length:
Refer to specific model specifications, typically around 116-120 inches.
Overall Width:
Refer to specific model specifications, typically around 48 inches.
Track Dimensions:
Typically 15 x 136 inches (Width x Length).
Dry Weight:
Approx. 450-475 lbs (varies by configuration)
Fuel Capacity:
Approx. 11 gallons
Oil Capacity:
Approx. 4 quarts for injection tank.
Crash Test Ratings:
Snowmobiles are not subject to standardized crash test ratings like passenger vehicles.
Features:
Handlebar throttle lever, brake lever, kill switch, parking brake.
Features:
Ergonomic seat, windshield for rider protection, reflective markings.
Features:
Basic instrumentation cluster: speedometer, tachometer, odometer, fuel gauge, engine temperature warning light.
Features:
Intelligent Rider Positioning (IRP) system: Adjusts rider ergonomics for comfort and control.
Features:
Not applicable in the modern sense; no Bluetooth or Wi-Fi connectivity.
Initial Break In:
500-mile break-in period recommended for engine and clutches (refer to manual for specifics).
Oil Change:
Change chaincase oil every 1000 miles or annually. Engine oil is a 2-stroke premix or injection system.
Clutch Service:
Inspect primary and secondary clutches every 500 miles for wear and alignment. Service as needed.
Spark Plugs:
Inspect and gap spark plugs every 500 miles. Replace as needed (NGK BR9ECS typically).
Engine Oil:
Polaris Premium 2-Stroke Synthetic Oil (or equivalent NMMA TC-W3 certified oil).
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Ensure freeze protection to -30°F or lower.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Clutching:
Secondary clutch helix wear or spider arm issues can cause inconsistent shifting and belt slippage. Proper clutch maintenance is crucial.
Exhaust Valves:
Carbon buildup in exhaust power valves can affect engine performance. Regular cleaning is recommended.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can lead to intermittent electrical issues. Regular inspection is advised.
Heritage:
Polaris Industries is a long-standing American manufacturer with a rich history in snowmobiles, starting in the 1950s.
Evolution:
The Dragon IQ series represented Polaris's focus on rider-centric design and performance enhancements, building upon previous chassis designs like the Edge.
Production Years:
The 600 Dragon IQ model was produced within the 2005-2008 model year range, with significant updates for 2008 incorporating the IQ RMK chassis enhancements.
