Polaris 600 HO IQ LX CFI 2007 Workshop Service Manual

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Stichworte: 2007 600 HO IQ LX CFI 600 Models Polaris Powersports Snowmobile Snowmobiles

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Beschreibung

This document details the Polaris 600 HO IQ LX CFI snowmobile, produced in 2007. Engineered with a liquid-cooled, 599cc, 2-stroke twin-cylinder engine featuring Electronic Fuel Injection (CFI) and a CDI ignition system, this model delivers approximately 125-130 horsepower. Its design incorporates the advanced IQ chassis for enhanced rider comfort and control, a Continuously Variable Transmission (CVT) with P-85 primary and TEAM TSS-04 secondary clutches, and a 136-inch track. The 600 HO IQ LX CFI represents Polaris's commitment to performance and innovation in the snowmobile industry, offering a robust platform for recreational riding. This comprehensive workshop service manual provides in-depth information for the repair and overhaul of the 2007 Polaris 600 HO IQ LX CFI snowmobile. It covers all essential systems, including the engine, fuel, ignition, lubrication, exhaust, electrical, body, transmission, suspension, track, brakes, steering, and cooling systems. Detailed procedures for routine maintenance, tune-ups, diagnostics, component removal and installation, disassembly, assembly, and complete overhauls are included. This manual is designed to assist owners, independent repair shops, and professional technicians in maintaining and repairing the snowmobile, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

600 HO IQ LX CFI

Year:

Vehicle Type:

Snowmobile

Codes

Engine Code:

Chassis Code:

IQ LX CFI

👋 Introduction

Market Position

Target User:

Polaris 600 HO IQ LX CFI 2007 owners, independent repair shops, and professional snowmobile technicians.

Competitive Analysis

Value Proposition:

Offers dealer-level service information for DIY savings and professional quality repairs. Enables in-depth understanding of vehicle operation.

Key Features

Accuracy:

Endeavored to ensure accuracy, providing reliable information for all repair needs.

Completeness:

Contains all necessary instructions for any repair, including extensive engine and transmission work.

Accessibility:

PDF format allows for easy access, searchability, and printing of relevant sections.

Cost Savings:

Empowers owners to perform maintenance and repairs, saving on labor and overhead costs associated with dealerships.

📋 Manual Details

Coverage Areas

Primary Focus:

Repair and Overhaul

Secondary Focus:

Maintenance, Tune-ups, Diagnostics

Page Count

Estimated Page Count:

Not Specified (Comprehensive)

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, assembly, rebuild, troubleshooting, and tune-up procedures for the Polaris 600 HO engine.

Fuel System:

Detailed instructions on fuel pump, injectors, lines, filters, and carburetor (if applicable) service and diagnostics.

Ignition System:

Coverage of ignition coils, spark plugs, CDI unit, troubleshooting, and testing.

Lubrication System:

Procedures for oil pump, lubrication lines, and oil change intervals and specifications.

Exhaust System:

Information on exhaust pipe, muffler, and catalytic converter service and inspection.

Electrical System:

Wiring diagrams, component testing (stator, battery, lights, starter), troubleshooting electrical faults.

Body:

Procedures for body panel removal, installation, and associated hardware.

Transmission:

Detailed information on clutch (primary and secondary) removal, installation, adjustment, and maintenance. Drive and driven clutch specifications.

Suspension:

Front and rear suspension component inspection, adjustment, and replacement procedures. Shock absorber service.

Track System:

Track tension adjustment, inspection, and replacement guidance.

Brakes:

Brake caliper service, fluid replacement, pad inspection and replacement, brake line maintenance.

Steering:

Handlebar, steering post, and spindle inspection and adjustment procedures.

Cooling System:

Coolant type, capacity, flushing procedures, radiator, and thermostat service.

Track Drive:

Service and inspection of the drive sprockets and chaincase.

Procedures Included

Routine Maintenance:

Regular servicing, lubrication, fluid checks, and adjustments as per manufacturer's recommendations.

Troubleshooting:

Diagnostic charts and procedures for identifying and rectifying common and complex issues.

Component Removal Installation:

Step-by-step guides for removing and reinstalling all major and minor components.

Disassembly Assembly:

Detailed instructions for taking apart and putting back together assemblies, including engine and transmission.

Tune Ups:

Procedures for optimizing engine performance through adjustments and component checks.

Overhaul:

Comprehensive instructions for complete engine and major component rebuilds.

Technical Depth

Depth:

Advanced, suitable for professional technicians and experienced DIY mechanics. Covers full engine and component rebuilds.

Proprietary Components:

Includes instructions for proprietary Polaris components and instructions from respective component manufacturers.

📊 Manual Specifications

File Format

Format:

Delivery:

Electronic Download via Email

Print Quality

Printability:

Printable

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, Twin Cylinder

Engine Displacement:

599cc

Engine Cooling:

Liquid Cooled

Fuel Delivery:

Electronic Fuel Injection (CFI)

Ignition Type:

CDI (Capacitor Discharge Ignition)

Power Output:

Approximately 125-130 HP (Specific to model year and tuning)

Performance

Engine Breathing:

Reed Valve Intake

Fuel System

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Oil Type:

2-Stroke Synthetic Oil (Polaris Premium or equivalent)

Oil Injection:

Auto-lube System

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) - Polaris P-85 / P-90 Primary Clutch and TEAM TSS-04 Secondary Clutch

Optional

Optional Transmissions:

N/A (CVT standard for this model)

Features

Gear Ratios:

Variable via clutch sheave angles and belt position. Specific ratio charts available in manual.

Clutch Maintenance:

Includes primary and secondary clutch alignment, spring replacement, roller inspection, and weight adjustment procedures.

📐 Dimensions

Exterior

Track Length:

Approx. 136 inches (Standard for IQ LX models)

Track Width:

15 inches (Standard)

Weights

Dry Weight:

Approx. 440-450 lbs (Varies slightly by configuration)

Fuel Capacity:

10.2 gallons

Oil Capacity:

4.4 quarts (Approx. for auto-lube reservoir)

🛡️ Safety Features

Ratings

Safety Features General:

Design incorporates standard snowmobile safety features including kill switches, reflective materials, and chaincase guards.

Active Features

Braking System:

Hydraulic disc brake system with vented rotor.

Passive Features

Chassis Design:

IQ Chassis designed for rider comfort and control, incorporating shock absorption.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital gauge cluster typically including speedometer, tachometer, odometer, trip meter, fuel level, and warning lights.

Driver Assistance

Ride Control:

Focus on chassis and suspension design for optimal rider control and comfort, rather than electronic driver assistance systems as found in cars.

🔧 Maintenance

Service Intervals

Initial Service:

Refer to manual for break-in procedures and initial checks (typically after first few hours of use).

Oil Change:

Auto-lube system typically handles oil, but reservoir level checks and topping off are required. Regular inspection of lubrication system is recommended.

Clutch Service:

Annual inspection and cleaning recommended, with potential for roller and spring replacement based on mileage and wear.

Spark Plugs:

Inspect and replace as needed, typically every 1000-2000 miles or as per manual recommendations based on condition.

Track Tension:

Check and adjust periodically as per manual, especially after initial use and before long rides.

Fluid Specifications

Coolant:

Ethylene Glycol based antifreeze (Polaris Coolant or equivalent) with a 50/50 mixture for optimal freeze protection.

Chaincase Oil:

SAE 80W-90 GL-4 or GL-5 Gear Oil (Specific capacity and type detailed in manual).

Known Issues

Clutch Wear:

Common on many CVT systems, requiring periodic inspection and service of rollers, buttons, and springs.

Belt Slippage:

Can occur with worn belts, incorrect clutch alignment, or excessive heat. Manual provides diagnostics for belt condition and clutch setup.

Fuel Injector Clogging:

May occur with poor fuel quality or lack of fuel stabilizer. Manual details cleaning and diagnostic procedures.

📚 Vehicle History

Brand Heritage

Polarissnowmobiles:

Polaris is a long-standing and pioneering manufacturer in the snowmobile industry, known for innovation and performance.

Model Evolution

Iq Chassis:

The IQ chassis, introduced in the mid-2000s, represented a significant advancement in Polaris snowmobile design, focusing on rider-forward ergonomics and improved handling.

Production

Production Period:

2007 model year

🏆 Awards & Recognition

Recognitions

Model Recognition:

The 600 HO engine and IQ chassis were generally well-regarded for their performance and handling in their segment during their production years.