🏷️ Basic Information

Make:

Polaris

Model:

Dragon Fusion 600 HO

Year:

2006

Product Type:

Service Repair Manual

Chassis Code:

RMK (indicative based on model series, specific internal codes may vary)

Engine Code:

Liberty 600 HO (likely, specific internal codes may vary)

👋 Introduction

Market Position:

The Polaris Dragon Fusion 600 HO was positioned as a high-performance, trail-oriented snowmobile in 2006, known for its potent engine and advanced chassis for its time.

Competitive Analysis:

Competed against similar displacement and performance-oriented models from brands like Ski-Doo, Yamaha, and Arctic Cat, emphasizing a balance of power, handling, and rider comfort.

Key Features:

Powerful 600cc Liberty HO engine, advanced Pro-Ride or similar suspension system (depending on exact configuration), lightweight chassis, aggressive styling, focus on rider ergonomics and performance handling.

Manual Value Proposition:

Offers significant cost savings on repairs and maintenance by empowering owners with professional-grade technical information, diagnostics, and procedures.

📋 Manual Details

Coverage Areas:

All diagnostic and repair procedures; Maintenance, rebuild, refurbishment, restoration

Page Count:

Not specified, but described as comprehensive (A-Z coverage)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered:

Engine (mechanical, electrical, fuel, cooling, lubrication), Drivetrain (transmission, drive chain, clutch systems), Suspension (front and rear), Steering, Braking System, Electrical System (ignition, lighting, accessories), Chassis, Bodywork, Track and Tunnel, Fuel Tank and Lines, Exhaust System

Procedures Included:

Scheduled maintenance, routine checks, troubleshooting, diagnostics, component removal and installation, adjustments, repair procedures, rebuilding specifications, performance tuning guidance, electrical system tracing, safety procedures

Technical Depth:

Comprehensive (A-Z), suitable for professional technicians and DIY mechanics; includes detailed diagrams and step-by-step instructions

📊 Manual Specifications

File Format:

PDF

Print Quality:

High quality, printable diagrams and procedures

Binding Type:

Digital download (no physical binding)

Paper Type:

N/A (digital)

Compatibility:

PC & MAC Computers; Operating Systems: Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8

⚙️ Engine Specifications

Engine Type:

2-stroke, liquid-cooled, parallel-twin

Displacement:

599cc (approximate, typical for '600 HO' designation)

Bore X Stroke:

Not specified in product info, but typical for this class.

Horsepower:

Approx. 120-130 HP (typical for HO variant of this era)

Torque:

Not specified, but optimized for strong mid-range power.

Fuel Induction:

Fuel Injection (likely electronically controlled, EFI)

Fuel Type:

Unleaded gasoline (typically 87 octane minimum, higher recommended for performance)

Oil System:

Premix or Oil Injection (likely oil injection for 600 HO)

Cooling Type:

Liquid-cooled

Ignition Type:

Digital CDI (Capacitor Discharge Ignition) with electronic advance

🔧 Transmission

Type:

CVT (Continuously Variable Transmission) with Polaris P-85/P-90 clutches or similar

Type:

N/A (CVT is standard for this model)

Gear Ratios:

Variable, managed by CVT drive and driven clutches

Drive System:

Chaincase with roller bearing support

Chaincase Oil Type:

Polaris Premium Gearcase Lube or equivalent (specific viscosity recommended in manual)

Chaincase Oil Capacity:

Refer to manual for exact capacity, typically around 8-10 oz.

📐 Dimensions

Overall Length:

Not specified, but typical for a 136" track model.

Overall Width:

Not specified, but typically around 47-48 inches.

Track Length:

Likely 136 inches (common for this model segment in 2006)

Track Width:

Likely 15 inches

Dry Weight:

Not specified, but generally in the 450-500 lb range.

Fuel Capacity:

Approx. 9.7 gallons (typical for this model)

🛡️ Safety Features

Ratings:

N/A (Snowmobiles are not typically rated by traditional safety organizations like NHTSA/IIHS)

Active Features:

Hydraulic disc brake, anti-engine braking system (engine braking is inherent to CVT)

Passive Features:

Adjustable handlebars, throttle safety lever, kill switch/lanyard, reinforced chassis structure

Manual Emphasis:

The manual will cover safety precautions related to operation, maintenance, and storage of the snowmobile and its components.

💡 Technology Features

Infotainment System:

Basic analog gauges (speedometer, tachometer), odometer, trip meter, engine temperature gauge, fuel gauge. No advanced infotainment systems typically found in modern vehicles.

Driver Assistance:

N/A

Connectivity:

N/A

🔧 Maintenance

Pre Ride Inspection:

Daily/Before each ride: Check fuel, oil, track tension, suspension, lights, brakes, steering.

Clutch Maintenance:

Inspect drive and driven clutches for wear, damage, and alignment every 500-1000 miles or annually. Clean clutch sheaves.

Spark Plug Replacement:

Recommended replacement every 1000-2000 miles or annually, depending on condition. Check gap before installation.

Chaincase Oil Change:

Recommended every 1000-2000 miles or annually.

Coolant Type:

Antifreeze/Coolant (ethylene glycol based) with corrosion inhibitors, suitable for cold temperatures. Specific Polaris coolant recommended.

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid

Oil Injection Type:

Polaris Premium 2-Cycle Synthetic Oil (or equivalent meeting API TC, JASO FD specifications)

Known Issues:

Potential for track throwing (due to tension or alignment), clutch wear and alignment issues, exhaust pipe cracking (especially at the manifold), and occasional issues with EFI sensors or fuel pumps. Overheating if cooling system is not properly maintained.

Common Repairs:

Clutch rebuild/replacement, track tension adjustment/replacement, exhaust system repairs, suspension component wear (ball joints, tie rods), electrical connector cleaning/repair.

📚 Vehicle History

Brand Heritage:

Polaris is an established American manufacturer with a long history in powersports, including snowmobiles, ATVs, and motorcycles, known for innovation and performance.

Model Evolution:

The Dragon series represented Polaris's focus on aggressive styling and performance-oriented chassis design, evolving from earlier RMK and Sport models. The Fusion platform was a significant update in chassis design for Polaris.

Production Years:

The Dragon Fusion 600 HO was produced for the 2005, 2006, and 2007 model years.

Manufacturing Location:

Typically manufactured in the United States by Polaris Industries.

🏆 Awards & Recognition

Recognitions:

Polaris snowmobiles from this era generally received positive reviews for performance and handling, but specific awards for the 2006 Dragon Fusion 600 HO are not prominently documented.

Ratings:

Owner satisfaction and professional reviews generally indicated strong performance capabilities for its class, though specific rating scores are not publicly available for this model year.

Certifications:

Manufactured to meet relevant emissions and safety standards applicable at the time of production.