Polaris 600 RMK 144 2008 Workshop Repair Service Manual

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Art.-Nr: 89468

Stichworte: 2008 600 RMK 144 ATV Misc Polaris Powersports Snowmobile

Produktvarianten

Beschreibung

The 2008 Polaris RMK 600 is a high-performance snowmobile engineered for challenging mountain terrain and aggressive riding. This model, part of the renowned RMK series, features a lightweight chassis designed for exceptional agility and maneuverability in deep snow. Its 600 Liberty engine, a liquid-cooled twin-cylinder, provides reliable power delivery and responsive throttle control, while the 144-inch track offers a balanced combination of flotation and handling. The RMK platform is distinguished by its advanced long-travel suspension system, enhancing its capability in demanding snow conditions. This comprehensive workshop repair service manual provides detailed information for the 2008 Polaris 600 RMK 144. It covers all major systems, including the engine, drivetrain, suspension, electrical, and brake systems, offering complete overhaul procedures, maintenance schedules, and repair instructions. The manual includes troubleshooting guides, technical specifications, and torque values essential for accurate diagnostics and repairs. It serves as an indispensable resource for owners, mechanics, and technicians seeking to maintain the performance, reliability, and longevity of their RMK snowmobile.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

RMK 600

Year:

Chassis Code:

RMK 144

Vehicle Type:

Snowmobile

Generation

Generation:

This generation of RMK models focused on mountain riding capabilities

Codes

Engine Code Variant:

600 Liberty (Liquid Cooled, Twin Cylinder)

👋 Introduction

Market Position

Market Segment:

High-performance mountain snowmobile, designed for deep snow and aggressive riding

Competitive Analysis

Competitors:

Arctic Cat M-series, Ski-Doo Summit, Yamaha Nytro

Key Features

Chassis Design:

Lightweight chassis for improved agility and maneuverability in deep snow

Suspension Technology:

RMK platform typically features advanced long-travel suspension systems for superior flotation and handling

Engine Technology:

Liberty engine known for reliable power delivery and good throttle response

Track Length:

144-inch track length offers a balance of flotation and maneuverability

Value Proposition

Manual Value:

Essential tool for owners to maintain performance, diagnose issues, and perform repairs, maximizing the lifespan and usability of the snowmobile.

📋 Manual Details

Coverage Areas

Coverage:

All Models/Sub-models of the 2008 Polaris 600 RMK 144

Page Count

Page Count:

Estimated 500+ pages (typical for a comprehensive workshop manual)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine overhaul, top-end and bottom-end repairs, fuel system, ignition system, cooling system, lubrication system

Drivetrain System:

CVT system (clutches, drive belt, driven clutch), chaincase, driveshaft, track system

Suspension System:

Front IFS (Independent Front Suspension) including shocks, A-arms, steering components; Rear suspension (Pro-Ride or similar) including shocks, idler wheels, rails, torque arm adjustments

Electrical System:

Lighting, ignition, battery, charging system, starter, sensors, wiring diagrams

Brake System:

Hydraulic brake system, caliper, master cylinder, fluid bleeding, rotor inspection

Chassis And Body:

Tunnel, running boards, seat, handlebars, hood, windshield, plastics

Fuel System Details:

Carburetor specifications, jetting, fuel pump, fuel lines

Cooling System Details:

Radiator, coolant, fan, thermostat, system flushing

Procedures Included

Maintenance Procedures:

Routine inspections, oil changes, filter replacements, spark plug service, track tension adjustment, clutch inspection and service

Repair Procedures:

Engine rebuild, transmission overhaul, suspension component replacement, electrical troubleshooting and repair, brake system repair

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues, error code interpretation (if applicable)

Specifications And Tolerances:

Torque specifications, engine clearances, wear limits, component measurements

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance and adjustments to full engine and drivetrain rebuilds, including detailed diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution scans, clear text and diagrams for easy viewing and printing

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

Searchability

Searchable Text:

Likely searchable text content for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled, parallel-twin

Displacement:

597cc (approx.)

Bore X Stroke:

73.0 mm x 72.0 mm (typical for this engine family)

Performance

Horsepower:

Approx. 125-130 HP (variant dependent)

Torque:

Not typically quoted in HP ranges, but strong mid-range pull

Fuel System

Fuel Delivery:

Mikuni VM40 carburetors (typically twin)

Fuel Type:

Unleaded gasoline (91 octane recommended)

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Lubrication

Oil Injection:

Variable ratio oil injection system

Cooling System

Cooling Method:

Liquid cooling with forced air assist

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris Variable Ratio Drive (PVT)

Optional

Optional Gearing:

N/A (CVT is standard)

Features

Drive Clutch:

P-85 Drive Clutch

Driven Clutch:

ADVISOR Driven Clutch

Chaincase Lubrication:

Gear oil (specific viscosity outlined in manual)

📐 Dimensions

Exterior

Track Length:

144 inches

Track Width:

15 inches

Lug Height:

2.125 inches (typical for RMK models)

Weights

Dry Weight:

Approx. 440-450 lbs (varies slightly by configuration)

Fuel Capacity:

10 gallons

Oil Capacity:

3.5 quarts (2-stroke oil)

🛡️ Safety Features

Ratings

Safety Certification:

Meets ANSI standards for snowmobiles

Active Features

Braking System:

Hydraulic disc brake with braided steel lines

Throttle Safety:

Thumb throttle with safety lockout mechanism

Passive Features

Kill Switch:

Emergency stop tether cord and handlebar-mounted kill switch

Handguards:

Standard handguards to protect from elements and impacts

💡 Technology Features

Infotainment

Dashboard Display:

Digital/Analog display with speedometer, tachometer, fuel gauge, coolant temperature, and indicator lights.

Driver Assistance

No electronic driver assistance systems typical for this era.

Connectivity

No electronic connectivity features.

🔧 Maintenance

Service Intervals

Oil Change:

Per manual recommendations, typically after initial break-in and then annually or based on hours/miles.

Clutch Inspection:

Recommended annually or every 1000 miles for belt wear and proper operation.

Spark Plug Replacement:

Based on usage and plug condition, typically checked annually. Specific plug part number required (e.g., NGK).

Track Tension Adjustment:

Check and adjust as needed per manual, typically every few rides or after long periods of storage.

Fluid Specifications

Engine Oil:

Polaris 2-stroke Synthetic Oil (specific part number in manual) or equivalent API-TC rated 2-stroke oil.

Chaincase Oil:

Polaris Synthetic Chaincase Lube (specific viscosity, e.g., SAE 75W-90) or equivalent.

Coolant:

Ethylene Glycol based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.

Known Issues

Primary Issues:

Clutch wear/alignment issues, potential for overheating if cooling system is not maintained, carburation adjustments needed for altitude changes.

Preventative Maintenance

Storage Procedure:

Detailed procedure for off-season storage including fuel stabilizer, fogging oil, and battery care.

📚 Vehicle History

Brand Heritage

Polarisfamily:

Polaris Industries is a long-standing American manufacturer of powersports vehicles, known for innovation in snowmobiles since the 1950s.

Model Evolution

Rmk Legacy:

The RMK (Ridgeline Mountain King) line has been Polaris's flagship for deep snow and mountain riding for decades, continuously evolving with chassis and suspension advancements.

Production

Model Production Years:

The 600 RMK platform was a staple in Polaris's lineup for many years, including the 2008 model year, representing a mature and refined mountain sled.

🏆 Awards & Recognition

Recognitions

Model Awards:

While specific awards for the 2008 600 RMK 144 may not be individually listed, the RMK series has consistently received praise from industry publications for its mountain performance and handling.