Polaris 700 HO IQ Dragon 2007 Service Repair Manual

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Stichworte: 2007 700 HO IQ Dragon ATV Misc Polaris Powersports

Produktvarianten

Beschreibung

The 2007 Polaris 700 HO IQ Dragon is a high-performance snowmobile renowned for its potent 700cc Liberty engine and agile IQ chassis. This model represents a premium, performance-oriented package, engineered for both trail riding and challenging mountain terrain. Its design emphasizes strong power delivery and responsive handling, making it a capable and exciting machine for enthusiasts. The IQ chassis itself was a significant advancement in Polaris snowmobile design, offering improved rider ergonomics and a refined riding experience, positioning the 700 HO IQ Dragon as a competitive offering in its segment. This comprehensive factory service manual provides detailed information for the maintenance, diagnosis, and repair of your 2007 Polaris 700 HO IQ Dragon. It covers all essential systems, including the engine, fuel, ignition, drive, suspension, steering, brakes, and electrical systems, along with chassis and bodywork. Within its approximately 500+ pages, you will find routine maintenance procedures, in-depth troubleshooting guides with diagnostic flowcharts, complete repair and rebuild instructions, and precise technical specifications. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their snowmobile.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

700 HO IQ Dragon

Year:

Vehicle Type:

Snowmobile

Codes

Engine Code:

700 HO

👋 Introduction

Market Position

Segment:

High-performance, trail and mountain snowmobile.

Competitive Analysis

Competitors 2007:

Ski-Doo Summit, Yamaha Apex, Arctic Cat M Series.

Key Features

Performance Focus:

Known for its potent 700cc Liberty engine and agile IQ chassis.

Dragon Trim:

Represents a premium, performance-oriented package within the IQ line.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Ignition System, Drive System, Suspension, Steering, Brakes, Electrical System, Chassis, Bodywork, Cooling System, Exhaust System, Track System, Idler Assembly, Front Arm Assembly, Rear Suspension Module, Controls, Instruments, Storage.

Page Count

Total Pages:

Approx. 500+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete teardown, inspection, assembly, torque specifications, piston/ring/cylinder condition, crankshaft balancing, valve timing.

Fuel System:

Carburetor (Mikuni VM34) specifications, jetting, cleaning, adjustment, fuel pump operation, fuel filter replacement.

Ignition System:

CDI unit, ignition coil testing, spark plug specifications, timing adjustments, stator testing.

Drive System:

CVT clutch service (Drive Clutch, Driven Clutch), roller replacement, spring replacement, belt inspection and replacement, chaincase lubrication and chain adjustment, reverse gear operation.

Suspension Steering:

Front IFS (Independent Front Suspension) geometry, shock absorber servicing, spindle and ball joint inspection, tie rod end replacement, ski alignment, rear suspension shock and spring adjustments, shock absorber rebuilding.

Brakes:

Hydraulic brake system diagnostics, caliper service, master cylinder overhaul, brake pad replacement, brake fluid specifications and bleeding procedures.

Electrical System:

Wiring diagrams, component testing (lights, gauges, starter, battery, fan), fuse locations, troubleshooting electrical faults.

Chassis Bodywork:

Frame inspection, tunnel reinforcement, seat removal, handlebar assembly, body panel removal and installation, graphics application/removal.

Cooling System:

Radiator inspection, coolant specifications, fan operation, thermostat testing, water pump service.

Exhaust System:

Muffler inspection, heat shield replacement, exhaust gasket replacement.

Track System:

Track inspection (wear, tears, stud condition), idler wheel service, hyfax inspection and replacement, track tension adjustment.

Procedures Included

Maintenance Routine:

Pre-ride inspections, oil changes, filter replacements, lubrication points, track tension adjustments, brake checks, battery maintenance.

Troubleshooting:

Diagnostic flowcharts for common starting issues, performance problems, electrical faults, driveability concerns.

Repair Rebuild:

Complete engine rebuild procedures, clutch calibration, suspension component replacement, electrical component repair.

Specifications:

Detailed torque values, clearances, fluid capacities, electrical resistance values, pressure specifications.

Technical Depth

Depth:

Comprehensive from basic rider maintenance to complete engine and chassis overhaul. Covers diagnostic procedures and component-level repairs.

📊 Manual Specifications

File Format

Searchability:

Searchable text content for quick information retrieval.

Resolution:

High resolution for clear readability of diagrams and text.

Print Quality

Printability:

Printable format, allowing users to print specific sections or the entire manual.

Binding Type

Binding:

N/A (PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled, parallel twin

Displacement:

698cc (42.6 cu. in.)

Bore X Stroke:

80mm x 68mm (3.15 in. x 2.68 in.)

Compression Ratio:

6.9:1 (Nominal)

Performance

Horsepower Est:

130-135 HP (approx.)

Torque Est:

Not explicitly stated in typical service manuals, but high for its displacement.

Fuel System

Carburetors:

Dual Mikuni VM34

Fuel Type:

91 octane (minimum) unleaded gasoline

Oil Injection:

Autolube Oil Injection System

Cooling System

Coolant Type:

Polaris Premium 2-Stroke Coolant or equivalent (50/50 mix with distilled water)

🔧 Transmission

Standard

Drive Clutch:

Polaris P-85

Driven Clutch:

Polaris TEAM TSS-04

Drive Belt Part Number:

3211077 (check for specific model variations)

Features

Gear Reduction:

Chaincase with 2.55:1 gear reduction ratio (typical for this model).

Reverse:

Mechanical reverse engageable via handlebar lever.

📐 Dimensions

Exterior

Length Est:

Approx. 120-125 inches

Width Est:

Approx. 47-48 inches

Weights

Dry Weight Est:

Approx. 460-470 lbs

Fuel Capacity:

10.2 gallons (38.6 Liters)

Oil Capacity:

Approx. 2.7 Quarts (2.5 Liters) for Autolube tank

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet applicable ANSI standards for snowmobiles.

Active Features

Braking System:

Hydraulic disc brake with aluminum caliper.

Passive Features

Rollover Protection:

N/A (Snowmobiles do not feature traditional rollover protection like cars).

Hand Warmers Thumb Warmer:

Standard high/low adjustable heated grips and thumb warmer.

💡 Technology Features

Infotainment

Instrumentation:

Digital/analog gauge cluster including speedometer, tachometer, odometer, trip meter, and warning lights.

Driver Assistance

Braking Assist:

Hydraulic braking system provides consistent stopping power.

Connectivity

Diagnostic Ports:

Limited on-board diagnostics; service manual relies on multimeter testing and visual inspection.

🔧 Maintenance

Service Intervals

Initial Break In:

Refer to owner's manual for specific break-in procedures (typically 500 miles/10 hours).

Oil Change Interval:

Check oil injection tank level regularly; change oil filter every 2-3 seasons or as specified.

Spark Plug Replacement:

Inspect and gap at 1,000 miles/20 hours, replace as needed (NGK R0796-10 or equivalent recommended).

Clutch Maintenance:

Inspect drive belt for wear and cracks at 500 miles/10 hours, clean clutches annually.

Chaincase Service:

Check and top off chaincase oil every 500 miles/10 hours. Complete fluid change recommended every 2-3 seasons.

Fluid Specifications

Engine Oil Injection:

Polaris Premium 2-Stroke Synthetic Oil (or equivalent API-TC certified).

Chaincase Oil:

Polaris Angle Drive Gearcase Lubricant (or equivalent GL-5, 80W-90 gear oil).

Brake Fluid:

DOT 4 Hydraulic Brake Fluid.

Coolant:

Polaris Premium 2-Stroke Coolant (50/50 mix with distilled water).

Known Issues

Clutch Belt Wear:

Drive belts can wear prematurely if not maintained or if the CVT system is misaligned. Regular inspection and replacement are key.

Suspension Bushings:

Wear in suspension bushings can lead to steering looseness and premature tire wear.

Idle Speed Adjustment:

Carburetors may require periodic adjustment for optimal idle speed and fuel mixture.

📚 Vehicle History

Brand Heritage

Polarishistory:

Polaris Industries is a long-standing American manufacturer known for its innovation in powersports, particularly snowmobiles.

Model Evolution

Iq Chassis:

The IQ chassis, introduced in 2005, represented a significant advancement in Polaris snowmobile design, focusing on improved handling and rider ergonomics.

700 Ho Engine:

The 700 HO Liberty engine was a popular and reliable powerplant for Polaris, known for its smooth power delivery and strong performance.

Production

Production Era:

The 2007 model year falls within the peak of the Polaris IQ chassis generation.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Polaris IQ chassis and its associated models received positive reviews and accolades for their performance and handling in their respective model years.