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Polaris FST IQ Touring 2008 Workshop Service Repair Manual

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The 2008 FST IQ Touring snowmobile represents a significant offering in the performance touring segment, engineered for enthusiasts seeking both comfort and capability during extended rides and two-up excursions. Built...
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Polaris FST IQ Touring 2008 Workshop Service Repair Manual
The 2008 FST IQ Touring snowmobile represents a significant offering in the performance touring segment, engineered for enthusiasts seeking both comfort and capability during extended rides and two-up excursions. Built upon the innovative IQ Chassis, this model typically features a robust four-stroke, turbocharged engine, delivering ample power for diverse snow conditions. Its advanced suspension systems, including the IQ Front Suspension (IFS) and Pro-Ride Rear Suspension, are designed to provide a smooth and controlled ride. With touring amenities such as comfortable seating for two, ample storage, and passenger support, the FST IQ Touring is a testament to commitment to quality and rider experience in the snowmobile market. This comprehensive Workshop Service Repair Manual serves as an essential resource for owners, technicians, and mechanics dedicated to maintaining the optimal performance and longevity of the 2008 FST IQ Touring snowmobile. Covering all FST IQ Touring models and trim levels, this English-language manual details a wide array of systems, including the engine, drivetrain, chassis, suspension, electrical, and braking systems. It provides in-depth procedures for scheduled maintenance, diagnostics, and repairs, alongside critical technical specifications. With approximately 800+ pages of detailed information, including high-resolution diagrams and illustrations, this text-searchable and printable manual is designed to facilitate everything from basic upkeep to complete component overhauls.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
FST IQ Touring
Year:
2008
Vehicle Type:
Snowmobile
Generation
Generation Designation:
IQ Chassis
👋 Introduction
Market Position
Segment:
Performance Touring Snowmobile
Target Audience:
Snowmobile enthusiasts seeking comfort and performance for longer rides and two-up touring.
Competitive Analysis
Key Competitors 2008:
Ski-Doo Grand Touring, Yamaha Vector LTX, Arctic Cat T660 Touring.
Key Features Vehicle
Engine Type:
Four-stroke, turbocharged
Suspension System:
Polaris IQ Front Suspension (IFS), Pro-Ride Rear Suspension
Touring Amenities:
Comfortable seating for two, ample storage, passenger backrest, potential for heated elements.
Key Features Manual
Manual Value Proposition:
Essential resource for maintaining peak performance, diagnosing issues, and executing repairs on the 2008 FST IQ Touring.
📋 Manual Details
Coverage Areas
Primary Coverage:
2008 Polaris FST IQ Touring
Engine Variants Covered:
All FST IQ Touring models/engines
Trim Levels Covered:
All Trim Levels
Page Count
Estimated Pages:
Approx. 800+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, diagnostics, fuel system, ignition system, lubrication, cooling system, exhaust system, turbocharger system.
Drivetrain System:
CVT (Continuously Variable Transmission) system, chaincase, drive clutch, driven clutch, primary and secondary drive systems.
Chassis And Suspension:
Front suspension (IQ IFS), rear suspension (pro-ride or similar touring variant), skis, track system, tunnel, frame components, steering system.
Electrical System:
Ignition system, starting system, lighting, charging system, battery, wiring diagrams, sensors, ECU (Engine Control Unit) troubleshooting.
Braking System:
Hydraulic brake system, caliper, master cylinder, brake lines, brake rotor, brake pad service and replacement.
Bodywork And Accessories:
Body panel removal and installation, seat, handlebars, windshield, storage compartments, auxiliary lighting, heated grips/thumb warmer service.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, track tension adjustment, clutch inspection and cleaning, spark plug replacement, belt inspection.
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs) for EFI systems, electrical system diagnostics, mechanical component testing.
Repair Procedures:
Engine rebuilds, transmission servicing, suspension component replacement, electrical component repair, brake system bleeding and repair, body panel repair.
Technical Specifications:
Torque specifications, clearance measurements, fluid capacities, pressure checks, electrical resistance values.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and component overhauls, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval.
Printable:
Printable pages for on-site work.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Typically based on Polaris Liberty engine architecture
Engine Type:
4-stroke, turbocharged, intercooled
Configuration:
Inline 3-cylinder (FST 750 was common)
Displacement:
750cc (likely for FST models)
Performance
Horsepower Range:
Approx. 140-150 HP
Torque Figure:
Not explicitly stated, but significant for its class.
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) with throttle body.
Fuel Type:
Unleaded Gasoline
Lubrication
Oil Type:
Synthetic 4-stroke Snowmobile Engine Oil (e.g., Polaris VES Synthetic or equivalent SAE 0W-40 or 5W-40, consult manual for exact spec)
Oil Capacity:
Approximately 4.0-4.5 quarts (3.8-4.3 liters) with filter change (verify in manual)
Cooling System
Type:
Liquid Cooled
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Polaris Coolant or equivalent 50/50 mix with distilled water)
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission)
Components:
Polaris P-85 Drive Clutch, Polaris Inviter 20 or 151 Driven Clutch (specific model dependent)
Features
Gear Reduction:
Chaincase with selectable forward, neutral, and reverse gears (manual or electric assist)
Clutch Calibration:
Factory calibrated for optimal performance; manual covers adjustment and maintenance.
Maintenance
Chaincase Oil Type:
Specialized Chaincase Lubricant (e.g., Polaris 0W-30, SAE 30, or specific gear oil as per manual)
Chaincase Oil Capacity:
Approx. 8-10 oz (237-296 ml) (verify in manual)
📐 Dimensions
Exterior
Length:
Approximately 115-120 inches (292-305 cm) (typical for touring models)
Width:
Approximately 48 inches (122 cm)
Weights
Dry Weight:
Approximately 550-600 lbs (250-272 kg) (estimate)
Fuel Capacity:
Approximately 10-12 gallons (38-45 liters)
Cargo
Storage:
Integrated tunnel bag, under-seat storage, passenger rack provisions.
🛡️ Safety Features
Ratings
Crash Test Data:
Snowmobiles are not subject to standardized automotive crash testing. Safety relies on design and operator awareness.
Active Features
Braking System:
Hydraulic disc brake with ventilated rotor and dual-piston caliper.
Throttle Control:
Thumb throttle with adjustable tension (manual covers adjustment).
Passive Features
Lighting:
Halogen headlights, LED taillight/brake light.
Wind Protection:
Tall windshield for rider and passenger comfort and protection.
Passenger Restraints:
Passenger backrest and handholds.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital or analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and potentially diagnostic indicators. Manual explains cluster functions and troubleshooting.
Driver Assistance
Throttle Assist:
Adjustable thumb throttle for rider comfort. Manual covers adjustment procedures.
Connectivity
Diagnostic Port:
Likely features a diagnostic connector for EFI system scanning. Manual provides information on accessing and interpreting diagnostic data.
🔧 Maintenance
Service Intervals
Initial Break In:
First 10-20 hours: restricted RPMs, vary throttle, check all fasteners, check fluid levels. (Detailed break-in procedure in manual)
Oil Change Interval:
Every 100 hours or annually, whichever comes first (verify in manual).
Spark Plug Replacement:
Typically every 200-300 hours or as needed based on inspection (specific spark plug part numbers and gap specifications in manual).
Clutch Maintenance:
Inspect drive and driven clutches every 50-100 hours for belt wear, sheave condition, and proper movement. Clean and service as needed.
Chaincase Oil Change:
Every 100-200 hours or annually (verify in manual).
Fluid Specifications
Engine Oil Specification:
Polaris VES Synthetic or equivalent SAE 0W-40 or 5W-40 (refer to manual for specific viscosity and API/JASO rating).
Coolant Specification:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Chaincase Lubricant:
Polaris Chaincase Lubricant (e.g., 0W-30 or SAE 30, check manual for specific application).
Known Issues
Turbocharger Reliability:
Some early turbocharged models may experience turbo seal wear or intercooler issues if not properly maintained. Manual covers inspection and repair.
Fuel System Clogging:
Ethanol-laced fuels can sometimes lead to fuel pump or injector issues. Regular fuel stabilizer use recommended. Manual details cleaning and testing procedures.
Suspension Wear:
As with any snowmobile, suspension components (bushings, shocks) can wear over time, impacting ride quality. Manual provides detailed inspection and replacement steps.
Belt Slippage:
Improper belt tension, worn clutches, or incorrect belt can cause slippage and premature belt failure. Manual covers belt inspection, adjustment, and replacement.
📚 Vehicle History
Brand Heritage
Brand Origin:
Polaris Industries, founded in 1954 in Roseau, Minnesota, USA.
Brand Focus:
Leading manufacturer of snowmobiles, ATVs, UTVs, and motorcycles.
Model Evolution
Iq Chassis Introduction:
The IQ chassis was a significant development for Polaris, focusing on rider-centric ergonomics, weight distribution, and improved handling.
Touring Variants:
Polaris has a long history of touring snowmobiles, offering comfort and capability for extended rides and multiple passengers.
Production
Production Era:
2000s
Manufacturing Location:
Roseau, Minnesota, USA (primary)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Polaris snowmobiles, including those with the IQ chassis, generally received positive reviews for performance and handling upon release.
Ratings
Consumer Reports:
Specific ratings for the 2008 model vary by review source and owner experience. The manual provides the foundation for maintaining its intended performance.
Certifications
Safety Standards:
Meets relevant safety standards for snowmobile manufacturing in North America.
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