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Polaris Indy 700 RMK 1997 1998 Service Repair Manual

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The Polaris Indy 700 RMK, produced in 1997 and 1998, is a dedicated mountain snowmobile engineered for challenging backcountry terrain. Featuring a powerful 700cc Liberty engine, Independent Front Suspension (IFS),...
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Polaris Indy 700 RMK 1997 1998 Service Repair Manual
The Polaris Indy 700 RMK, produced in 1997 and 1998, is a dedicated mountain snowmobile engineered for challenging backcountry terrain. Featuring a powerful 700cc Liberty engine, Independent Front Suspension (IFS), and a specialized RMK chassis optimized for deep snow, this model excels in flotation and climbing ability. Its design prioritizes rider-forward ergonomics and robust performance, making it a capable machine for aggressive snowmobiling. The Indy 700 RMK represents a significant evolution in Polaris's renowned Indy line, known for its blend of power and handling in demanding environments. This comprehensive workshop service repair manual provides complete factory service and repair coverage for the Polaris Indy 700 RMK. Spanning hundreds of pages in English, it details all aspects of the vehicle, including engine overhaul, suspension servicing, drivetrain repair, and electrical system troubleshooting. The manual offers step-by-step instructions for maintenance, repair, and rebuild procedures, along with diagnostic charts and technical specifications. It is an essential resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize their 1997-1998 Polaris Indy 700 RMK snowmobile.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Indy 700 RMK
Model Variant:
RMK (Raised Mileage Kit)
Production Years:
1997, 1998
👋 Introduction
Market Position
Market Position:
The Polaris Indy 700 RMK was a dedicated mountain snowmobile, designed for aggressive backcountry riding with features like a longer track and taller lugs for enhanced flotation and climbing ability.
Competitive Analysis
Competition:
Competed against other manufacturer's mountain-specific models, offering a balance of power, suspension travel, and rider-forward ergonomics for its era.
Key Features
Key Features:
700cc liquid-cooled Liberty engine, Independent Front Suspension (IFS) for improved handling, RMK chassis optimized for deep snow, high-rise handlebars, and a longer track for superior flotation.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair
Page Count
Page Count:
Hundreds of pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (Printable)
📖 Manual Coverage
Systems Covered
Engine:
Detailed service, repair, and overhaul for the 700cc engine, including top-end, bottom-end, cooling, lubrication, and fuel delivery systems.
Suspension:
Front and rear suspension (IFS and RMK specific), including shock absorber servicing, spring replacement, and alignment procedures.
Drivetrain:
Drive clutch, driven clutch, chaincase, driveshaft, and track assembly service and repair.
Electrical:
Ignition system, lighting, starter system, battery, and wiring harness diagrams and troubleshooting.
Fuel System:
Carburetor identification, adjustment, overhaul, and fuel pump servicing.
Braking System:
Hydraulic brake system, caliper service, pad replacement, and fluid bleeding procedures.
Chassis And Body:
Frame integrity, tunnel, seat, handlebars, and body panel removal, installation, and repair.
Procedures Included
Maintenance:
Routine maintenance tasks, lubrication points, filter changes, and component inspection schedules.
Troubleshooting:
Diagnostic charts and symptom-based troubleshooting guides for common issues.
Repair:
Step-by-step repair instructions for all major vehicle components and systems.
Overhaul:
Complete engine and drivetrain component overhaul procedures.
Rebuild:
Detailed rebuild instructions for carburetors, clutches, and other wear components.
Technical Depth
Technical Depth:
Comprehensive coverage from basic adjustments to complete engine rebuilds, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, clear text and diagrams for easy printing.
Binding Type
Binding Type:
N/A (Downloadable)
Paper Type
Paper Type:
N/A (Downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, parallel twin
Displacement:
698 cc (42.5 cu in)
Bore X Stroke:
72 mm x 85 mm (approximate)
Carburetion:
Dual Mikuni VM34 (typical, may vary slightly)
Performance
Horsepower:
Approximately 115-120 HP (estimated, as official figures can vary)
Torque:
Not readily available in spec sheet format, but optimized for mid-range power for climbing.
Fuel System
Fuel Type:
91 octane (minimum) unleaded gasoline
Oil Mixture:
Premix or Autolube system (manual covers both)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85 drive clutch and Polaris roller secondary clutch.
Optional
Optional Gearing:
Chaincase offers single gear ratio, with potential for aftermarket gearing changes.
Features
Clutch Service:
Detailed instructions for clutch inspection, cleaning, weight/spring tuning, and belt replacement.
📐 Dimensions
Exterior
Overall Length:
Approximately 116-119 inches (varies by track length, RMK models typically longer)
Overall Width:
Approximately 47-48 inches
Track Length:
Commonly 136 inches for RMK models (for enhanced flotation)
Track Lug Height:
Typically 1.75 inches or higher for RMK
Weights
Dry Weight:
Approximately 480-500 lbs (estimated)
🛡️ Safety Features
Ratings
Safety Standards:
Manufactured to meet all applicable safety standards of the era for snowmobiles.
Active Features
Braking System:
Hydraulic disc brake, providing strong and reliable stopping power.
Passive Features
Kill Switch:
Standard emergency engine shut-off tether/lanyard.
Lighting:
Halogen headlights for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges (speedometer, tachometer, engine temp, fuel level). No advanced infotainment.
Driver Assistance
Driver Assistance Features:
None (pre-modern driver assistance systems).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Not applicable for 2-stroke engines (autolube or premix).
Clutch Inspection:
Recommended annually or every 500 miles, focusing on belt wear and sheave condition.
Chaincase Oil Change:
Every 1,000-1,500 miles or annually. Refer to manual for specific fluid type.
Spark Plug Replacement:
As needed, typically every 1,000-1,500 miles or based on performance degradation.
Fluid Specifications
Chaincase Fluid:
Refer to manual for specific SAE viscosity grade (e.g., SAE 30 or 5W-30 synthetic, check manual for exact specs).
Coolant:
Ethylene glycol based antifreeze, 50/50 mix with distilled water.
Known Issues
Drive Belt Wear:
Common issue across many snowmobiles; regular inspection and replacement are crucial.
Carburetor Clogging:
Can occur with fuel sitting for extended periods; requires cleaning and proper fuel stabilizer use.
Suspension Bushings:
Wear of A-arm and shock bushings over time, leading to play and compromised handling.
Recoil Starter:
Can become stiff or fail to retract properly; requires lubrication or replacement.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Polaris has a long and storied history in snowmobile manufacturing, dating back to the mid-1950s, known for innovation and performance.
Model Evolution
Evolution Of Indy:
The Indy line has been a cornerstone of Polaris's snowmobile offerings, evolving through various engine sizes, chassis designs, and specialized models like the RMK for specific riding disciplines.
Production
Manufacturing Location:
Primarily manufactured in the USA by Polaris Industries.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Polaris Indy models were consistently recognized for performance and reliability in their class during their production years. The RMK designation specifically garnered praise for its mountain prowess.
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