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Polaris Magnum-325-4x4 Parts Manual 2000 rev-01

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This document pertains to the Magnum 325 4x4 All-Terrain Vehicle (ATV) from the 2000 model year. Engineered for versatile use, this ATV is part of an established lineup, known for...
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Polaris Magnum-325-4x4 Parts Manual 2000 rev-01
This document pertains to the Magnum 325 4x4 All-Terrain Vehicle (ATV) from the 2000 model year. Engineered for versatile use, this ATV is part of an established lineup, known for its performance and features in the mid-size utility segment. The Magnum 325 4x4 offers a robust 4x4 drive system, suitable for both recreational adventures and light work applications. Its design emphasizes mechanical functionality and reliable operation, making it a capable machine for various terrains and conditions encountered by powersports enthusiasts. This English-language Parts Manual provides a comprehensive component-level breakdown for the Magnum 325 4x4. It features detailed exploded views of engine assemblies, chassis components, and drive train elements, clearly illustrating the location and relationship of various parts. The manual is instrumental for accurate part identification and ordering, ensuring that owners and technicians can procure the correct components for maintenance and repair. Accessible as a resource, this guide is designed to assist users in understanding the vehicle's construction and in maintaining its operational integrity.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Magnum 325 4x4
Year:
2000
Type:
ATV (All-Terrain Vehicle)
Trim Level:
4x4
👋 Introduction
Market Position
Product Category:
Powersports Parts Manual
Target Audience:
Polaris Magnum 325 4x4 owners, DIY mechanics, repair shops
Key Features
Primary Benefit:
Accurate parts identification and ordering
Documentation Type:
Illustrated Parts Catalog
📋 Manual Details
Coverage Areas
Manual Type:
Parts Manual
Language:
English
Delivery Method:
Download
Compatible Os:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Manual Format Detail:
Downloadable PDF, accessible on multiple operating systems.
Manual Edition:
Revision 01, indicating an updated or specific version of the manual.
📖 Manual Coverage
Systems Covered
Engine Assemblies:
Exploded views and part numbers for engine components
Components Location:
Detailed exploded views showing location and relationship of most components
Schematics:
Engine assembly schematics
Part Identification:
Provides part numbers for accurate ordering
Specific Parts Mentioned:
Camshaft, carburetor, fuel injection, fuse, crankshaft, conrod, intake, rectifier, battery, fuel pump, ignition, spark plug, piston, valves, carburetor, fuel system components
Chassis Components:
Implied coverage of suspension (forks, struts, swingarm), steering (handle bars, triple trees), frame, wheels, tires, body plastics (fenders, panels).
Electrical Components:
Implied coverage of lights, ignition system components, battery, charging system parts.
Drive Train Components:
Exploded views for drive shafts, axles, and transmission components are implied.
Procedures Included
Part Ordering:
Ensures correct part ordering
Component Identification:
Assists in identifying individual components
Assembly Understanding:
Helps in understanding component relationships and assembly
Component Replacement Planning:
Essential for planning component replacement by identifying correct part numbers.
Technical Depth
Depth:
Component-level breakdown for parts identification and ordering
Scope:
Focuses specifically on parts identification and relationships, not repair procedures or diagnostics.
Part Number Accuracy:
High, crucial for preventing incorrect parts orders and potential fitment issues.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF, depending on the original document's scan quality.
Print Quality
Quality:
High-resolution digital format
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Gasoline, Internal Combustion
Engine Displacement:
325cc (approximate, specific details would be in the full manual)
Engine Cooling:
Liquid-cooled (typical for this model, confirmation in full manual)
Engine Configuration:
Single-cylinder (typical for 325cc ATVs of this era)
Fuel System
Fuel Delivery:
Carburetor or Fuel Injection (indicated by 'carb', 'fuel injection', 'efi' in keywords)
Performance
Indicated Keywords:
engine, motor, gas, fuel injection, carburetor, displacement, bore, stroke, piston, cylinder, head, connecting rod, crankshaft, camshaft, valves, ignition, spark, plug, PSI
🔧 Transmission
Standard
Transmission Type:
Automatic (likely PVT - Polaris Variable Transmission)
Features
Drive System:
4x4 (Four-Wheel Drive)
Indicated Keywords:
transmission, drive train, drive, gearshift, clutch, starter, flywheel
📐 Dimensions
Weights
Indicated Keywords:
weight
Dry Weight:
Refer to full manual for specific weight data
Gross Vehicle Weight Rating:
Refer to full manual for GVWR
Payload Capacity:
Refer to full manual for payload capacity
Exterior
Indicated Keywords:
width, length, tire, tyres, suspension, front, rear, axle, swinger, swingarm, fender, fenders, seat, panels, plastic, bar, bars, handle, tree, trees, triple
🛡️ Safety Features
Active Features
Braking System:
Hydraulic brakes (indicated by 'hydraulic', 'brakes', 'brake')
Indicated Keywords:
brakes, brake, hydraulic, pads, rotors, caliper
💡 Technology Features
Infotainment
Features:
Basic instrumentation, no advanced infotainment typical of modern vehicles.
Driver Assistance
Features:
No electronic driver assistance features. Focus on mechanical functionality.
Electrical System
Charging System:
Magneto and rectifier/regulator system (indicated by 'charging', 'rectifier', 'magneto', 'charging system')
Starting System:
Electric starter and potentially a manual kickstart (indicated by 'starter', 'kick', 'kickstart', 'kicker')
Connectivity
Features:
No modern connectivity features (e.g., Bluetooth, GPS).
🔧 Maintenance
Service Intervals
Indicated Keywords:
maintenance, schedule, coolant replace, coolant change
Fluid Specifications
Indicated Keywords:
fluid, viscous, viscosity, oil, fuel, coolant, lubrication, pump, fuel pump
Engine Oil Type:
Requires specific Polaris ATV engine oil or equivalent, consult manual for exact viscosity (e.g., SAE 10W-40, SAE 20W-50)
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Brake pads, tires, battery, drive belts (PVT), suspension components.
Troubleshooting Keywords
Keywords:
trouble, troubleshooting, problems, no spark, error codes, slow jet, mixture screw
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Polaris Industries, USA
Model Evolution
Model Line:
Part of Polaris's long-standing ATV lineup, successor to earlier Magnum models.
Market Segment:
Mid-size utility ATV, popular for recreational and light work use.
Production
Model Year:
2000 model year, part of the early 2000s ATV market.
🏆 Awards & Recognition
Recognitions
Market Reception:
Polaris ATVs from this era were generally well-regarded for performance and features in their class.
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