Target Audience:
Polaris Magnum 325 4x4 Owners and Independent Repair Shops
Value Proposition:
Accurate parts identification and ordering, reducing mistakes and downtime.
Competitors:
Other Polaris parts catalogs, generic ATV parts suppliers.
Differentiation:
Official or semi-official documentation with detailed exploded views and part numbers.
Feature 1:
Comprehensive Exploded Views of all major components.
Feature 2:
Schematic Diagrams for Engine Assemblies.
Feature 3:
Explicit Part Numbers for easy ordering.
Feature 4:
Digital Format for convenient access and printing.
Primary Coverage:
Parts Identification and Ordering
Secondary Coverage:
Component Location and Relationship
Estimated Pages:
Not specified, typical for parts manuals to range from 100-300 pages.
Delivery Method:
Download
Compatibility:
All Versions of Windows & Mac
Software Requirement:
Adobe PDF Reader
Engine Assembly:
Yes (Exploded Views, Schematics)
Drivetrain:
Yes (Implied by 4x4 designation and component listings)
Suspension:
Yes (Component listings like forks, trees, struts)
Brakes:
Yes (Component listings like pads, rotors, brake system)
Electrical System:
Yes (Component listings like rectifier, battery, lights, ignition, starter, stator, magneto, coil, switches)
Body Panels:
Yes (Component listings like fenders, plastic, seat, panels)
Fuel System:
Yes (Component listings like carburetor, fuel injection, fuel pump, mixture screw, slow jet, pilot jet, main jet)
Cooling System:
Yes (Component listings like radiator, coolant replace, coolant change)
Wheels And Tires:
Yes (Component listings like tire, tires, wheel)
Parts Identification:
Core Function: Exploded views to identify parts and their relationships.
Parts Ordering:
Core Function: Provides part numbers for accurate ordering.
Assembly Disassembly Reference:
Implied: Exploded views are crucial for reassembly and understanding disassembly sequences.
Troubleshooting Support:
Indirect: By accurately identifying faulty components via part numbers.
Schematic Interpretation:
Yes: Schematics of engine assemblies are provided.
Depth:
Component-Level Detail for Parts Procurement and Identification
Specific Focus:
Ensuring correct part number selection to prevent errors.
Engine Type:
Likely a 4-stroke, single-cylinder engine based on typical Polaris offerings of the era.
Displacement:
325cc (as per model name)
Bore:
Specific bore measurement would be in the manual, likely around 70-75mm for this displacement.
Stroke:
Specific stroke measurement would be in the manual, contributing to the 325cc displacement.
Horsepower:
Typically in the range of 18-22 HP for this class of ATV.
Torque:
Specific torque figures would be in the manual, crucial for understanding low-end grunt.
Fuel Delivery:
Could be Carburetor or Fuel Injection (EFI) based on keywords; manual will specify.
Carburetor Details:
If carbureted, manual will list specific carb model, jets (main, pilot, slow), mixture screw, etc.
Efi Details:
If EFI, manual will reference components like fuel pump, injectors, throttle body.
Ignition Type:
Likely CDI (Capacitor Discharge Ignition) with a magneto or similar stator for power generation.
Valve Train:
Overhead Valve (OHV) or Overhead Cam (OHC), manual will detail camshaft, valves, valve clearance.
Oil Type:
Manual will specify the correct SAE viscosity and API service classification for engine oil.
Oil Capacity:
Manual will provide the exact oil capacity for an oil change with and without filter.
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) is standard for this era and model type.
Drive Modes:
Likely includes 2WD/4WD selection, with manual detailing the components for each.
Gear Reduction:
Manual will list components for primary reduction gear, potentially secondary reduction gears in the drivetrain.
Fluid Specification:
Manual will specify the correct type and viscosity of transmission fluid if applicable (some CVTs use specific lubricants).
Length:
Specific dimensions (L x W x H) would be listed, crucial for transport and storage.
Width:
Specific width, important for trailering and navigating narrow paths. 'Width' is listed in keywords.
Dry Weight:
Manual will provide the dry weight, essential for trailering capacity and handling assessments.
Curb Weight:
Manual will provide the curb weight (with fluids).
Payload Capacity:
Manual may specify rack capacities or overall load limits.
Towing Capacity:
Manual will specify any towing or hauling capabilities.
Tire Size Front:
Manual will list specific tire sizes for front wheels (e.g., AT25x8-12).
Tire Size Rear:
Manual will list specific tire sizes for rear wheels (e.g., AT25x10-12).
Wheel Bolt Pattern:
Manual will implicitly cover wheel components, suggesting a standard bolt pattern (e.g., 4/110 or 4/115).
Safety Certification:
ATVs typically adhere to ANSI standards for safety; manual may reference relevant standards.
Braking System:
Disc brakes front and rear are standard; manual details components like pads, rotors, lines.
Hand Guards:
Components for handlebars and associated guards would be listed.
Infotainment System:
N/A - ATVs of this era typically do not feature infotainment systems.
Driver Assistance Features:
N/A - No electronic driver assistance features like ABS or traction control are expected.
Connectivity Features:
N/A - No digital connectivity features.
Engine Oil Change:
Typically every 50-100 hours or annually. Manual will provide precise intervals.
Air Filter Cleaning:
Recommended at frequent intervals, especially in dusty conditions. Manual will specify.
Spark Plug Replacement:
Usually every 100-200 hours or as needed. Manual will list the correct spark plug part number.
Cv Boot Inspection:
Regular inspection for tears and damage is crucial for drivetrain longevity.
Engine Oil Specification:
Manual will list SAE viscosity (e.g., 10W-40 or 20W-50) and API classification (e.g., SG, SH, SJ).
Coolant Specification:
If liquid-cooled, manual will specify coolant type (e.g., ethylene glycol based) and mixture ratio.
Brake Fluid Specification:
Typically DOT 3 or DOT 4. Manual will confirm.
Typical Wear Items:
Brake pads, tires, spark plugs, air filters, drive belts (CVT), wheel bearings, ball joints.
Carburetor Issues:
Common for older ATVs; can experience clogging or tuning problems. Manual will list carb part numbers for rebuild kits or replacements.
Electrical System Reliability:
Older models may experience issues with rectifiers, stators, or battery charging systems. Manual will provide part numbers.
Polaris Atv History:
Polaris has a long history in powersports, pioneering the modern ATV market with models like the original ATCs and their subsequent four-wheel drive ATVs.
Magnum Lineup:
The Magnum line was a significant part of Polaris's ATV offerings, known for their utility and 4x4 capabilities. The 325 was a mid-size offering in its time.
Production Era:
Polaris ATVs from the late 1990s and early 2000s were characterized by robust construction and increasing technology adoption.
