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Polaris Magnum-325-4x4 Parts Manual 2000 rev-02

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This manual pertains to the 2000 Magnum-325 4x4 All-Terrain Vehicle (ATV). Engineered by a reputable manufacturer known for its powersports innovation, the Magnum-325 4x4 represents a robust and capable machine...
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Polaris Magnum-325-4x4 Parts Manual 2000 rev-02
This manual pertains to the 2000 Magnum-325 4x4 All-Terrain Vehicle (ATV). Engineered by a reputable manufacturer known for its powersports innovation, the Magnum-325 4x4 represents a robust and capable machine designed for a variety of off-road applications. Its robust steel frame and 325cc single-cylinder engine provide reliable performance for utility and recreational use. The model's emphasis on mechanical integrity and dependable operation made it a significant player in the ATV market during its production era. This comprehensive Parts Manual is designed to assist owners and mechanics in identifying and procuring the correct components for the Magnum-325 4x4. It offers detailed exploded views of engine assemblies, drivetrain, braking system, electrical system, and bodywork, alongside specific part numbers for accurate ordering. The manual serves as an essential resource for understanding component relationships and facilitating part identification, thereby streamlining maintenance and repair processes. Its English language content is presented in a format, compatible with all versions of Windows and Mac, and requires PDF Reader.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Magnum-325 4x4
Year:
2000
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Family:
Magnum
Product Revision:
rev-02
👋 Introduction
Market Position
Target Audience:
ATV owners and DIY mechanics undertaking maintenance, repairs, or upgrades.
Competitive Analysis
Value Proposition:
Provides essential part identification to ensure correct part orders, saving time and preventing costly mistakes.
Key Features
Exploded Views:
Detailed exploded views of most components showing location and relationship.
Part Numbers:
Includes specific part numbers for accurate procurement.
Schematics:
Schematics of engine assemblies.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts Catalog / Exploded Views
Secondary Coverage:
Engine Assemblies, Component Identification
Page Count
Estimated Pages:
N/A (Digital Download)
Manual Type
Type:
Parts Manual
Language
Language:
English
Format
Delivery Method:
Download
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Components:
Engine assemblies, carburetor, fuel injection (if applicable, though description leans towards carburetor), ignition system, starter, flywheel, cylinder, piston, conrod, crankshaft, valves, intake, exhaust, fuel pump, air filter, components.
Drivetrain:
Drive train, transmission, primary reduction gear, swinger, swingarm, drive, wheel, suspension, struts, triple trees, forks, axles.
Braking System:
Brakes, rotors, pads.
Electrical System
Components:
Lights, fuse, battery, charging system, rectifier, magneto, stator, coil, switches, electronic components.
Bodywork And Chassis
Components:
Frame, body, fenders, plastics, seat, handle bars, tires, tire size.
Procedures Included
Identification:
Identification of part numbers and their location/relationship through exploded views.
Part Ordering:
Facilitates accurate part ordering.
General Assembly:
Provides insights into assembly of engine components.
Technical Depth
Depth:
Component-level identification and exploded views, ideal for parts identification and general assembly understanding. Not a full repair or diagnostic manual but essential for parts procurement and basic understanding of component placement.
📊 Manual Specifications
File Format
PDF Quality:
Implied High Quality (Digital Download for Detailed Views)
Searchability:
Likely Searchable Text within PDF
Print Readiness:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
325 cc (approx.)
Cooling System:
Likely Liquid-Cooled (Common for this model and era)
Performance
Horsepower:
Approximately 18-20 HP (typical for this displacement)
Torque:
N/A (Specific values not provided, but typical for class)
Fuel System
Carburetor Type:
Likely Mikuni or Keihin (specific model not stated, but common)
Fuel Delivery:
Carburetor (indicated by terms like 'carb', 'mixture screw', 'slow jet', 'pilot jet', 'main jet')
Ignition System
Type:
CDI (Capacitor Discharge Ignition)
Engine Components
Bore X Stroke:
N/A (Specifics not provided, but typical bore around 80-85mm)
Compression Ratio:
N/A (Typical around 9:1 to 10:1)
🔧 Transmission
Standard Transmission
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Modes:
4x4 (Four-Wheel Drive)
Features
Gear Selection:
High/Low Range, Neutral, Reverse
📐 Dimensions
Exterior
Length:
N/A (Specifics not provided, but typical range 70-80 inches)
Width:
N/A (Specifics not provided, but typical range 40-45 inches)
Height:
N/A (Specifics not provided, but typical range 45-50 inches)
Weights
Dry Weight:
Approximately 550-600 lbs (typical for this class)
Payload Capacity:
N/A (Specifics not provided, but typical 150-200 lbs)
Tires
Front Tire Size:
N/A (Commonly 25x8-12 or similar)
Rear Tire Size:
N/A (Commonly 25x10-12 or similar)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to industry safety standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes (front and rear likely)
Passive Features
Frame Construction:
Robust steel frame designed for off-road use.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, lights indicators). No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Features:
No electronic driver assistance features. Focus on mechanical operation.
Connectivity
Features:
No connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to specific service manual for exact intervals, typically every 50-100 operating hours or annually.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions.
Spark Plug Replacement:
Refer to specific service manual, typically every 100-200 operating hours.
Fluid Specifications
Engine Oil Type:
Refer to manual; likely SAE 10W-40 or 20W-50, API SG or higher, JASO MA rated for wet clutch compatibility.
Engine Oil Capacity:
N/A (Specific quantity not provided, but typically 1.5-2.5 quarts/liters)
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Carburetor Performance:
Carburetors can become clogged with debris or varnish over time, leading to poor idling or performance issues. Regular cleaning is advised.
Charging System:
Rectifier or stator failures can lead to battery charging problems.
Suspension Components:
Wear and tear on bushings, seals, and shocks can occur with heavy use.
📚 Vehicle History
Brand Heritage
Polarismarketing:
Polaris is a long-standing manufacturer of powersports vehicles, known for innovation and off-road capability.
Model Evolution
Magnum Series:
The Magnum series was a popular line of ATVs for Polaris, offering a balance of power and utility. The 325cc engine was a common displacement for this era.
Production
Era:
Late 1990s to early 2000s, a period of significant growth and development in the ATV market.
🏆 Awards & Recognition
Recognitions
Atv Market Awards:
Polaris ATVs of this era generally received positive reviews for performance and utility, contributing to Polaris's strong market share.
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