Target Audience:
Professional mechanics, DIY enthusiasts, ATV owners seeking detailed repair and maintenance guidance
Value Proposition:
Comprehensive, factory-level information for lifelong use, accessible across multiple devices, printable for hands-on work
Content Detail:
Hundreds of pages with detailed photos and diagrams, step-by-step instructions, exploded diagrams
Licensing:
Lifetime use, no expiry dates, no renewal fees
Compatibility:
Compatible with Windows and MAC computers, tablets, and smartphones
Primary Coverage:
Service, Repair, Troubleshooting, Maintenance
Estimated Page Count:
Hundreds of pages (specific number not provided but described as extensive)
Type:
Factory Service Repair Workshop Manual
Information Source:
Factory authorized service information
Digital Format:
PDF Download
Engine Systems:
Engine overhaul, top-end rebuild, bottom-end assembly, lubrication, cooling, fuel system, ignition system, starting system, exhaust system
Drivetrain Systems:
Transmission (gearbox/CVT), drive shafts, differentials, final drive, clutch operation
Suspension And Steering:
Front and rear suspension components, shock absorbers, A-arms, steering mechanism, tie rods, wheel bearings
Braking Systems:
Brake system diagnosis, brake caliper service, brake pad replacement, brake fluid bleeding, master cylinder repair
Electrical Systems:
Wiring diagrams, battery service, charging system, lighting, ignition switch, starter motor, troubleshooting electrical faults
Frame And Body:
Frame inspection and repair, plastic body panel removal and installation, fenders, racks
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve adjustments, coolant flushes, chain/belt maintenance (if applicable)
Repair Procedures:
Component disassembly, assembly, component testing, part replacement, rebuild procedures
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common fault identification and resolution
Diagnostic Capabilities:
Advanced diagnostics, detailed symptom analysis, component-specific testing procedures
Rebuild Procedures:
Complete engine rebuilds, transmission overhauls, differential rebuilds
Engine Type 325:
4-Stroke, Liquid-Cooled, SOHC
Engine Type 500:
4-Stroke, Liquid-Cooled, SOHC
Bore Stroke 325:
Data not explicitly provided in product description but detailed in manual.
Bore Stroke 500:
Data not explicitly provided in product description but detailed in manual.
Carburetor Type 325:
Mikuni VM30 (typical, specific model may vary, detailed in manual)
Carburetor Type 500:
Mikuni BSR42 (typical, specific model may vary, detailed in manual)
Fuel Type:
Unleaded Gasoline
Ignition Type:
CDI (Capacitor Discharge Ignition), electronic timing (details within manual)
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) with Engine Braking
Optional Transmission:
N/A (Standard on these models)
Gear Selection:
High, Low, Neutral, Reverse
Drive System:
Shaft drive to rear wheels, chain drive to front wheels (AWD models) or 2WD
Length:
Data not explicitly provided in product description but detailed in manual.
Width:
Data not explicitly provided in product description but detailed in manual.
Height:
Data not explicitly provided in product description but detailed in manual.
Dry Weight 325:
Approx. 604 lbs (274 kg) (Data not explicitly provided but common for this model, details in manual).
Dry Weight 500:
Approx. 644 lbs (292 kg) (Data not explicitly provided but common for this model, details in manual).
Towing Capacity:
Data not explicitly provided in product description but detailed in manual.
Atv Safety Standards:
Adherence to ANSI/SVIA 1-2001 standards (typical for this era, manual will detail specific safety precautions).
Braking System:
Hydraulic disc brakes front and rear
Handlebars:
Grip-activated throttle and brake levers
Operator Presence Control:
Thumb throttle returns to idle when released (standard feature)
Engine Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically 100 hours or annual service).
Spark Plug Service Interval:
Refer to manual (typically annually or as needed).
Engine Oil Type:
SAE 10W-40, API SG rated (specific type and capacity detailed in manual).
Gearcase Oil Type:
API GL-4 SAE 80W-90 gear oil (specific type and capacity detailed in manual).
Coolant Type:
Ethylene Glycol based antifreeze/coolant (specific mixture and capacity detailed in manual).
Common Wear Items:
PVT belt wear, wheel bearing wear, suspension component wear, carburetor jetting issues (detailed troubleshooting in manual).
Electrical Gremlins:
Potential for stator or voltage regulator issues (troubleshooting guides within manual).
Polarismakers:
Polaris Industries Inc., a leading manufacturer of powersports vehicles.
Magnum Lineage:
The Magnum line represented Polaris's robust utility ATV offering, known for power and versatility.
Production Era:
2001 model year, part of the late 1990s to early 2000s ATV development.