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2009 Polaris Sportsman 300 400 HO Service Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 300 / 400 H.O. Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Vin Code Model Specific: Refer to VIN decoding information within...
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Art.-Nr: 37898
2009 Polaris Sportsman 300 400 HO Service Repair Manual2009 Polaris Sportsman 300 400 HO Service Repair Manual2009 Polaris Sportsman 300 400 HO Service Repair Manual2009 Polaris Sportsman 300 400 HO Service Repair Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 300 / 400 H.O.
Year:
2009
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Vin Code Model Specific:
Refer to VIN decoding information within the manual for specific model year and configuration identification.
👋 Introduction
Market Position
Segment:
Entry-level to mid-range utility ATV segment.
Competitive Analysis
Competitors:
Competed against models from Honda (e.g., FourTrax 300/400), Yamaha (e.g., Kodiak 400), Suzuki (e.g., QuadSport 400), and Can-Am (e.g., Outlander 400).
Key Features
Distinguishing Features:
Polaris's robust engine options, comfortable seating, and capable suspension for its class.
📋 Manual Details
Coverage Areas
Models Covered:
2009 Polaris Sportsman 300, 2009 Polaris Sportsman 400 H.O.
Page Count
Total Pages:
292
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, Winzip
Compatibility
Operating Systems:
All Versions of Windows, Mac, Linux
📖 Manual Coverage
Systems Covered
Major Systems:
General Information, Maintenance, Engine, Fuel System, Body/Steering/Suspension, CVT/Transmission, Final Drive, Brakes, Electrical, Wire Diagrams
Procedures Included
Maintenance Operations:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, adjustments.
Component Repair:
Detailed disassembly, inspection, repair, and reassembly procedures for all major components.
Technical Depth
Scope:
Comprehensive service and repair procedures, including diagnostics, troubleshooting, and specifications.
Documentation Features
Table Of Contents:
Table of contents at the beginning of each chapter for easy navigation.
📊 Manual Specifications
File Format
Printability:
All pages are printable.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 300:
Single-cylinder, 4-stroke, liquid-cooled engine (specific displacement typically around 271cc).
Engine Type 400 Ho:
Single-cylinder, 4-stroke, liquid-cooled, High Output (HO) engine (specific displacement typically around 375cc).
Performance
Horsepower Estimated:
Approx. 18-20 HP for 300, Approx. 28-30 HP for 400 HO. Precise figures vary by specific tuning and testing.
Torque Estimated:
Torque figures are application-dependent and best referenced from the manual's detailed specifications.
Fuel System
Fuel Delivery 300:
Likely carbureted for the 300 model. Specific carburetor details in manual.
Fuel Delivery 400 Ho:
Likely fuel-injected (EFI) for the 400 HO. Specific EFI system components and diagnostics in manual.
Ignition System
Ignition Type:
Electronic Ignition (CDI or similar).
Cooling System
Cooling Method:
Liquid-cooled (radiator and fan).
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with engine braking.
Optional
Gear Selection:
High, Low, Neutral, Reverse, Park.
Features
Drive System:
Shaft Drive.
Cvt System:
Primary and secondary clutch system, belt drive.
📐 Dimensions
Exterior
Length Approx:
Refer to manual for precise dimensions, typically around 76-80 inches.
Width Approx:
Refer to manual for precise dimensions, typically around 46 inches.
Height Approx:
Refer to manual for precise dimensions, typically around 48 inches.
Weights
Dry Weight Approx:
Approx. 500-550 lbs. Exact figures vary by model and equipment.
Ground Clearance Approx:
Approx. 10-11 inches. Specifics in manual.
Capacity
Towing Capacity:
Typically around 300-500 lbs. Manual will detail exact rating.
Rack Capacity Front Approx:
Approx. 90 lbs.
Rack Capacity Rear Approx:
Approx. 170 lbs.
🛡️ Safety Features
Ratings
Safety Standards:
Meets ANSI standards for Class 1 ATVs. Manual will provide specific safety warnings and operating guidelines.
Active Features
Braking System:
Hydraulic disc brakes (front and rear). Manual details pad replacement, fluid bleeding, and caliper service.
Passive Features
Throttle Limiter:
Potential presence of a throttle stop for youth or beginner operation, adjustable or removable as per manual instructions.
Parking Brake:
Integrated into the transmission or a separate caliper.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster typically includes speedometer, odometer, trip meter, tachometer, fuel gauge, and warning lights.
Driver Assistance
Drive Modes:
Selectable 2WD/AWD (Automatic All-Wheel Drive) on certain models, controlled by a switch. Manual details operation and maintenance.
Connectivity
Charging System:
12V DC charging system with an alternator or stator to power electrical components and charge the battery.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 50-100 hours of operation or annually. Specifics detailed in the manual.
Spark Plug Replacement:
Refer to manual, often around 100-200 hours or annually. Manual will specify correct plug type and gap.
Air Filter Cleaning Replacement:
Frequent inspection recommended, cleaning/replacement intervals depend heavily on operating conditions (e.g., dusty environments).
Fluid Specifications
Engine Oil Type:
Polaris recommends specific synthetic or semi-synthetic oils. Manual will specify viscosity grade (e.g., 0W-40, 10W-40, 5W-50) and API classification.
Coolant Type:
Ethylene glycol-based antifreeze. Manual will specify mixture ratio (e.g., 50/50) and type (e.g., permanent type).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type and bleeding procedures.
Gearcase Oil Type:
Polaris specific gearcase lubricant or SAE 75W-90 synthetic gear oil. Manual will provide exact specification and capacity.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pad wear, wheel bearings are common wear items on ATVs of this era.
Maintenance Tips:
Regular cleaning and inspection of air filter, proper CVT belt maintenance, and vigilant tire pressure checks are crucial for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries Inc., a long-standing manufacturer of recreational and utility vehicles.
Model Evolution
Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for versatility and comfort. The 300 and 400 models represent a significant portion of their mid-size utility ATV lineup.
Production
Production Period:
Models like the Sportsman 400 have seen production over many years, with updates occurring periodically. The 2009 model represents a specific iteration within this evolution.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2009 Sportsman 300/400 HO may not be widely publicized, the Polaris Sportsman line consistently receives praise for its comfort, utility, and performance in its class from enthusiast publications.
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