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    Polaris Sportsman 400 500 HO Touring Forest Tractor ATV 2012-2013 Service Repair Workshop Manual Download PDF

    $16.99
    $16.99
    The Polaris Sportsman 400 HO Touring Forest Tractor, produced between 2012 and 2013, represents a robust and versatile utility all-terrain vehicle. Engineered for a range of tasks from farm work...
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    Typ: Atv
    Anbieter:
    Polaris
    Art.-Nr: 85167
    Stichworte: 2012 2013 ATV Misc Polaris Powersports Sportsman 400 HO Touring Forest Tractor Sportsman 500 HO Touring Forest Tractor
    The Polaris Sportsman 400 HO Touring Forest Tractor, produced between 2012 and 2013, represents a robust and versatile utility all-terrain vehicle. Engineered for a range of tasks from farm work to recreational trail riding, this model offers a blend of power and comfort. Key features include its PROSTAR engine, providing reliable performance for demanding conditions, and a durable chassis designed for longevity. Its intended use spans agricultural tasks, property management, hunting expeditions, and general off-road exploration, making it a capable companion for both work and leisure. The Polaris Sportsman line is recognized for its strong engineering and dependable operation, positioning this model as a solid choice in the utility ATV segment. This comprehensive service repair workshop manual provides complete factory service and repair information for the Polaris Sportsman 400 HO Touring Forest Tractor. It covers all essential systems, including detailed procedures for the engine, fuel system, cooling system, transmission, suspension, brakes, and electrical systems. The manual also details scheduled maintenance, diagnostic troubleshooting, and technical specifications necessary for effective upkeep and repair. Its purpose is to guide owners, mechanics, and technicians through every aspect of maintaining the vehicle's optimal performance and ensuring its longevity, offering clear instructions and diagrams for all service and repair needs.
    🏷️ Basic Information
    Identification
    Make:
    Polaris
    Model:
    Sportsman 400 HO Touring Forest Tractor
    Model Variant:
    HO Touring Forest Tractor
    Year:
    2012-2013
    Codes
    Product Code:
    Unknown (Refer to manual for specific VIN ranges)
    👋 Introduction
    Market Position
    Market Segment:
    Mid-range to upper-mid-range utility ATV, focused on versatility for work and trail riding.
    Competitive Analysis
    Competitors:
    Competes with models from Can-Am Outlander, Arctic Cat, Yamaha Kodiak, and Honda Foreman/Rancher in its class.
    Key Features
    Key Features:
    Polaris PROSTAR engine, Electronic Power Steering (EPS) on some models, Independent Rear Suspension (IRS), robust chassis for work and touring.
    Target Audience
    Target Audience:
    Hobbyists, farmers, landowners, hunters, and recreational riders requiring a durable and capable utility ATV with touring comfort.
    📋 Manual Details
    Coverage Areas
    Coverage Scope:
    Complete factory service and repair
    Page Count
    Page Count:
    Estimated 300-500 pages (typical for this model range and scope)
    Manual Type
    Manual Type:
    Service Repair Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    Downloadable PDF
    📖 Manual Coverage
    Systems Covered
    Engine System:
    Comprehensive coverage of all engine components, including teardown, assembly, diagnostics, and tuning.
    Fuel System:
    Fuel injection system, fuel pump, injectors, fuel tank, lines, and filters.
    Cooling System:
    Radiator, fan, thermostat, water pump, coolant hoses, and flush procedures.
    Transmission Drivetrain:
    Automatic transmission (PVT - Polaris Variable Transmission), belt inspection/replacement, gear case maintenance, drive axles, and differentials.
    Suspension Steering:
    Front and rear suspension systems, shock absorbers, control arms, ball joints, tie rods, and steering mechanism.
    Brakes:
    Hydraulic brake system, calipers, master cylinder, brake lines, pads, discs, and bleeding procedures.
    Electrical System:
    Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, wiring diagrams, fuses, and relays.
    Frame Chassis:
    Frame inspection, repair, and component mounting.
    Bodywork Plastics:
    Body panel removal, installation, and care.
    Accessories Attachments:
    Coverage for factory-installed touring accessories and potentially basic tractor-related attachments (refer to specific manual sections).
    Procedures Included
    Scheduled Maintenance:
    Detailed maintenance schedules, including oil changes, filter replacements, lubrication, and inspections.
    Engine Repair:
    Complete engine overhaul procedures, piston ring replacement, valve adjustments, cylinder head service.
    Transmission Repair:
    PVT belt replacement, clutch service, gearcase seals and bearings.
    Brake Service:
    Brake pad replacement, caliper servicing, rotor inspection, and brake fluid flush.
    Electrical Troubleshooting:
    Diagnostic procedures for electrical faults, wiring harness repair, component testing.
    Suspension Rebuild:
    Replacement of worn suspension components like ball joints, bushings, and tie rod ends.
    Wheel Tire Service:
    Tire changing, wheel balancing, and lug nut torque specifications.
    Diagnostic Troubleshooting:
    Systematic troubleshooting guides and flowcharts for identifying and resolving common issues.
    Technical Depth
    Technical Depth:
    Comprehensive from basic maintenance to complex engine and drivetrain rebuilds, including detailed diagnostic procedures and specifications.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Print Quality:
    High-resolution, printable pages with clear diagrams and text.
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    Searchability
    Searchability:
    Searchable PDF for quick access to specific information.
    Licensing
    Licensing:
    No expiry dates, unlimited access.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    4-stroke, SOHC, 3-valve
    Engine Model:
    Polaris PROSTAR 499cc (for 400 model) / 500cc (for 500 HO model)
    Bore X Stroke:
    Refer to specific model year for exact dimensions (e.g., approx. 90.0mm x 76.0mm for 499cc)
    Cooling System Type:
    Liquid-cooled
    Performance
    Horsepower:
    Approx. 30-35 HP (400 HO) / 36-40 HP (500 HO) - specific figures vary by year and tune.
    Torque:
    Refer to manual for specific torque figures.
    Fuel System
    Fuel Delivery System:
    Electronic Fuel Injection (EFI)
    Fuel Type:
    Unleaded gasoline (91 octane or higher recommended)
    Ignition System
    Ignition Type:
    CDI (Capacitor Discharge Ignition)
    🔧 Transmission
    Standard
    Transmission Type:
    Polaris Variable Transmission (PVT) with Engine Braking (EB)
    Gear Selection:
    High, Low, Neutral, Reverse, Park
    Features
    Belt Drive System:
    CVT belt drive, requiring periodic inspection and replacement.
    Fluid Specifications
    Transmission Fluid Type:
    Polaris AGL Premium Synthetic Gearcase Lubricant (or equivalent API GL-5 75W-90 synthetic gear oil)
    Fluid Capacity
    Transmission Fluid Capacity:
    Refer to manual (typically around 1-1.5 liters for gearcase).
    📐 Dimensions
    Exterior
    Length:
    Approx. 85.7 inches (217.7 cm)
    Width:
    Approx. 46 inches (116.8 cm)
    Height:
    Approx. 51.4 inches (130.6 cm)
    Weights
    Dry Weight:
    Approx. 680-700 lbs (308-318 kg) - depending on specific model and options.
    Ground Clearance:
    Approx. 11.5 inches (29.2 cm)
    Cargo
    Front Rack Capacity:
    Approx. 100 lbs (45 kg)
    Rear Rack Capacity:
    Approx. 200 lbs (90 kg)
    Towing
    Towing Capacity:
    1500 lbs (680 kg)
    Payload Capacity:
    Approx. 475 lbs (215 kg)
    🛡️ Safety Features
    Ratings
    Safety Ratings:
    ATVs are not typically subjected to NHTSA or IIHS crash ratings; adherence to manufacturer safety guidelines is paramount.
    Active Features
    Active Safety Features:
    Engine braking system (EB) for downhill control, responsive hydraulic disc brakes.
    Passive Features
    Passive Safety Features:
    ROPS (Roll-Over Protective Structure) is not standard; use of helmet and protective gear is essential.
    💡 Technology Features
    Infotainment
    Infotainment Features:
    Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, engine hour meter. Higher trims may offer digital displays.
    Driver Assistance
    Driver Assistance Features:
    Electronic Power Steering (EPS) available on some configurations, enhancing steering ease and reducing fatigue.
    Connectivity
    Connectivity Features:
    N/A (No integrated infotainment or advanced connectivity features like Bluetooth or smartphone integration).
    🔧 Maintenance
    Service Intervals
    Engine Oil Change Interval:
    Every 100 hours or annually, whichever comes first (refer to manual for exact hours/mileage).
    Pvt Belt Inspection Interval:
    Inspect every 50 hours, replace as needed (recommend replacement every 2-3 years or 200-300 hours under normal use).
    Air Filter Cleaning Interval:
    Clean every 25 hours or more frequently in dusty conditions.
    Fluid Specifications
    Engine Oil Type:
    Polaris PS-4 Full Synthetic 5W-50 or 0W-40 (check manual for specific year/temperature recommendations).
    Engine Oil Capacity:
    Refer to manual (typically around 2.0-2.5 liters).
    Coolant Type:
    Polaris Premium All-Season Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors).
    Known Issues
    Common Issues:
    PVT belt wear/slippage, occasional electrical connector issues, potential for starter solenoid problems, suspension bushing wear.
    Technical Specifications
    Spark Plug Type:
    NGK CR7HSA (typical, verify with manual)
    Tire Pressure Front:
    Refer to manual (typically 5-7 PSI)
    Tire Pressure Rear:
    Refer to manual (typically 5-7 PSI)
    📚 Vehicle History
    Brand Heritage
    Brand Heritage:
    Polaris is a well-established American manufacturer with a long history in powersports, particularly in ATVs and snowmobiles.
    Model Evolution
    Model Lineage:
    The Sportsman line is Polaris's flagship utility ATV, known for its comfort, capability, and consistent evolution over the years. The 'Touring' designation signifies a focus on rider comfort and longer-distance capability.
    Production
    Manufacturing Location:
    Primarily manufactured in the USA.
    🏆 Awards & Recognition
    Recognitions
    Industry Recognition:
    Polaris Sportsman line is consistently recognized for its durability, utility, and rider comfort within the ATV market.
    Ratings
    Consumer Ratings:
    Generally high customer satisfaction for performance and capability, with common feedback on reliability.
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