Vehicle Segment:
Entry-level to mid-range utility ATV.
Competitors:
Honda FourTrax 300/350, Yamaha Timberwolf 350, Kawasaki Bayou 300.
Vehicle Highlights:
Reliable, capable utility quad known for its robust chassis and versatile performance for trail riding and light work.
Benefit To Owner:
Empowers owners to perform routine maintenance, diagnose issues, and conduct repairs confidently, saving time and money.
Engine:
Detailed breakdown, diagnostics, rebuild procedures, timing, cooling system.
Transmission:
PVT (Polaris Variable Transmission) clutch service, belt replacement, gearbox maintenance.
Drive Train:
AWD system, differentials, driveshafts, U-joints, final drive.
Suspension:
Front and rear suspension components, shocks, A-arms, bearings, bushings.
Brakes:
Hydraulic brake system, calipers, master cylinders, brake lines, bleeding procedures.
Electrical:
Ignition system, charging system (stator, regulator/rectifier), battery, starter, lighting, wiring diagrams.
Fuel System:
Carburetor service and tuning, fuel pump, fuel lines, fuel tank.
Cooling System:
Radiator, fan, coolant, thermostat, hoses.
Body Chassis:
Frame inspection, body panels, fenders, racks, seat.
Steering:
Handlebars, steering shaft, tie rods, steering components.
Exhaust System:
Muffler, exhaust pipe, heat shields.
Preventative Maintenance:
Regular service checks, lubrication points, filter changes, fluid checks.
Troubleshooting:
Diagnostic charts for common problems, symptom analysis, potential causes.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment.
Rebuild Instructions:
Complete engine and transmission rebuild procedures.
Special Tool Usage:
Identification and use of specialized tools required for specific repairs.
Torque Specifications:
Crucial torque values for critical fasteners throughout the vehicle.
Diagnostic Capabilities:
Detailed diagnostic procedures for identifying and resolving mechanical and electrical issues.
Rebuild Level:
Comprehensive enough for a complete engine and transmission overhaul.
Electrical Diagrams:
Includes detailed, easy-to-read wiring diagrams for all electrical systems.
Transmission Type:
Automatic (Polaris Variable Transmission - PVT)
Drive Modes:
2WD/AWD selectable
Gear Selection:
High, Low, Neutral, Reverse
Clutch Type:
Sheave-type centrifugal clutch
Transmission Fluid:
Polaris AGL Synthetic Gearcase Lubricant or equivalent (verify with manual)
Final Drive Fluid:
Polaris Demand Drive Fluid (front diff) or AGL (rear diff/gearcase) (verify with manual)
Length:
Approx. 76 inches (193 cm)
Width:
Approx. 44 inches (111.8 cm)
Height:
Approx. 47 inches (119.4 cm)
Dry Weight:
Approx. 550 lbs (249 kg)
Ground Clearance:
Approx. 8-10 inches (20.3-25.4 cm)
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Towing Capacity:
Approx. 1500 lbs (680 kg)
Front Tire Size:
25x8-12 (typical, verify with manual)
Rear Tire Size:
25x10-12 (typical, verify with manual)
Wheel Bolt Pattern:
4/110 mm (typical, verify with manual)
Oil Change:
Every 100 hours or annually (check manual for specific recommendation).
Air Filter Cleaning:
Every 25 hours or as needed based on conditions.
Spark Plug Replacement:
Every 100 hours or annually (check manual).
Transmission Fluid Change:
Every 200 hours or every 2 years (check manual).
Engine Oil Type:
SAE 10W-40 Synthetic (verify with manual for specific viscosity and API rating).
Engine Oil Capacity:
Approx. 1.8 US quarts (1.7 L) with filter change (verify with manual).
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water (verify with manual).
Common Wear Items:
CV joint boots, wheel bearings, brake pads, PVT belt.
Engine Performance:
Carburetor jetting can be sensitive to altitude and modifications; regular cleaning and adjustment are recommended.
Electrical System:
Stator and regulator/rectifier can be points of failure; ensure connections are clean and tight.
