Segment:
        
        
            Entry-level to mid-range utility ATV segment
        
     
    
        
            Target Audience:
        
        
            Recreational riders, light utility users, DIY mechanics
        
     
    
    
        
            Competitors:
        
        
            Honda Foreman 400, Yamaha Kodiak 400, Suzuki King Quad 400
        
     
    
    
        
            Vehicle Focus:
        
        
            Reliability, maneuverability, value for money
        
     
    
        
            Manual Value:
        
        
            Empowers owners and technicians with factory-level repair knowledge
        
     
 
    
    
    
        
            Engine:
        
        
            Complete Engine Overhaul, Tuning, Repair
        
     
    
        
            Drivetrain:
        
        
            Transmission, Gearcase, Driveshafts, Differentials, AWD System
        
     
    
        
            Fuel System:
        
        
            Carburetor (if applicable), Fuel Pump, Lines, Tank, Fuel Injection (if equipped)
        
     
    
        
            Cooling System:
        
        
            Radiator, Fan, Thermostat, Hoses, Coolant Specifications
        
     
    
        
            Electrical System:
        
        
            Ignition, Charging System (Stator, Regulator/Rectifier), Starting System, Lighting, ECU Diagnostics, Wiring Diagrams
        
     
    
        
            Brakes:
        
        
            Hydraulic System, Calipers, Master Cylinder, Lines, Bleeding Procedures, Rotor Specifications
        
     
    
        
            Suspension:
        
        
            Front and Rear Suspension Components, Shock Absorbers, Bushings, Alignment
        
     
    
        
            Steering:
        
        
            Handlebars, Steering Column, Tie Rods, Steering Knuckles
        
     
    
        
            Bodywork And Chassis:
        
        
            Frame, Body Panels, Seat, Racks, Fender Maintenance
        
     
    
    
        
            Routine Maintenance:
        
        
            Oil Changes, Filter Replacements, Lubrication Points, Valve Adjustments
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides
        
     
    
        
            Rebuild Procedures:
        
        
            Engine Rebuild, Transmission Rebuild, Suspension Component Replacement
        
     
    
        
            Component Removal Installation:
        
        
            Step-by-step instructions for removing and reinstalling all major components
        
     
    
        
            Specifications:
        
        
            Torque Specifications, Clearances, Measurements for all adjustable components
        
     
    
    
        
            Depth:
        
        
            Comprehensive from basic user maintenance to full mechanical overhauls
        
     
    
        
            Diagnostic Capability:
        
        
            Advanced diagnostics, including electrical troubleshooting and sensor testing
        
     
    
        
            Detail Level:
        
        
            Detailed diagrams, exploded views, and part identification
        
     
 
    
    
    
    
        
            Searchability:
        
        
            Likely text-searchable within the PDF, enabling quick navigation
        
     
    
    
        
            Printability:
        
        
            Designed for complete printing or selective page printing
        
     
    
    
        
            Binding:
        
        
            Not applicable (digital download)
        
     
    
    
        
            Paper:
        
        
            Not applicable (digital download)
        
     
 
    
    
    
        
            Engine Type:
        
        
            4-stroke, Single-Cylinder
        
     
    
    
        
            Bore X Stroke:
        
        
            83 mm x 70 mm
        
     
    
        
            Cooling System:
        
        
            Liquid-Cooled
        
     
    
        
            Valve Train:
        
        
            SOHC, 4 Valves
        
     
    
    
        
            Horsepower:
        
        
            Approximately 27-29 HP (estimated, specific factory data may vary)
        
     
    
        
            Torque:
        
        
            Approximately 24-26 lb-ft (estimated, specific factory data may vary)
        
     
    
    
        
            Fuel Delivery:
        
        
            Carbureted (Mikuni BSR34)
        
     
    
        
            Fuel Type:
        
        
            Unleaded Gasoline, 87 Octane Minimum
        
     
    
    
        
            Ignition System:
        
        
            Digital CDI
        
     
    
    
        
            Oil Type:
        
        
            Polaris Premium 4 Synthetic 0W-40 (or equivalent SAE 0W-40 API SG/SH/SJ)
        
     
    
        
            Oil Capacity:
        
        
            2.0 US qt (1.9 L) with filter change
        
     
 
    
    
    
        
            Transmission Type:
        
        
            Automatic (PVT - Polaris Variable Transmission)
        
     
    
        
            Drive System:
        
        
            Shaft Drive with On-Demand AWD (All-Wheel Drive)
        
     
    
        
            Gear Selection:
        
        
            High, Low, Neutral, Reverse, Park
        
     
    
    
        
            Clutch Type:
        
        
            Centrifugal Clutch and Drive/Driven Sheaves
        
     
    
        
            Gearcase Oil Type:
        
        
            SAE 80W-90 Hypoid Gear Lubricant
        
     
    
        
            Gearcase Oil Capacity:
        
        
            0.36 US qt (0.34 L)
        
     
 
    
    
    
        
            Atv Safety Standards:
        
        
            Compliant with ANSI/SVIA standards
        
     
    
    
        
            Braking System:
        
        
            Hydraulic Disc Brakes (Front and Rear)
        
     
    
        
            Parking Brake:
        
        
            Hand-operated caliper brake
        
     
    
    
        
            Lighting:
        
        
            Dual 35W Halogen Front Headlights, 35W Halogen Tail/Brake Light
        
     
    
        
            Ergonomics:
        
        
            Handlebar design for control and comfort, accessible controls
        
     
 
    
    
    
        
            Engine Oil Change:
        
        
            Every 50 operating hours or annually
        
     
    
        
            Air Filter Cleaning:
        
        
            Every 25 operating hours (more frequently in dusty conditions)
        
     
    
        
            Spark Plug Inspection:
        
        
            Every 100 operating hours
        
     
    
        
            Valve Clearance Check:
        
        
            Every 100 operating hours
        
     
    
    
        
            Engine Oil:
        
        
            SAE 0W-40 Synthetic, API SG/SH/SJ
        
     
    
        
            Gearcase Oil:
        
        
            SAE 80W-90 Hypoid Gear Lubricant
        
     
    
        
            Coolant:
        
        
            Ethylene Glycol based, 50/50 mix with distilled water (Polaris recommends specific coolant)
        
     
    
    
        
            Common Wear Item:
        
        
            Drive belts for the PVT system can wear over time and require replacement.
        
     
    
        
            Electrical Component Consideration:
        
        
            Regular inspection of electrical connections, especially for corrosion, is advised, particularly in wet environments.
        
     
    
        
            Suspension Components:
        
        
            Bushings and ball joints are subject to wear from off-road use and should be inspected regularly.
        
     
 
    
    
    
        
            Manufacturer:
        
        
            Polaris Industries, Inc.
        
     
    
        
            Origin:
        
        
            Founded in 1954, Minnesota, USA
        
     
    
    
        
            Lineage:
        
        
            The Sportsman line is one of Polaris's longest-running and most successful ATV series, known for its versatility and robust design.
        
     
    
        
            Previous Generations:
        
        
            Earlier Sportsman 400 models existed with different engine configurations and chassis designs.
        
     
    
    
        
            Manufacturing Location:
        
        
            Polaris facilities in the USA
        
     
 
    
    
    
        
            Atv Awards:
        
        
            Polaris Sportsman series generally well-regarded for performance and reliability in its class, though specific awards for the 2009 400 model are not readily cited.
        
     
    
    
        
            Consumer Reviews:
        
        
            Generally positive for its intended use, often praised for value and capability.
        
     
    
    
        
            Manufacturing Standards:
        
        
            Manufactured to Polaris's internal quality control and industry safety standards.