2011 Polaris Sportsman 400 500 ATV Repair Manual Download PDF

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This manual covers the 2011 Sportsman 400 HO, 500 HO, 500 HO Touring, and 500 Forest Tractor EFI models. These mid-size utility ATVs are renowned for their Independent Rear Suspension,...

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Typ: Atv

Anbieter:

Art.-Nr: 56237

Stichworte: 2011 Atv Polaris Powersports Snowmobiles Sportsman 400 Sportsman 500 Touring Models

Produktvarianten

Beschreibung

This manual covers the 2011 Sportsman 400 HO, 500 HO, 500 HO Touring, and 500 Forest Tractor EFI models. These mid-size utility ATVs are renowned for their Independent Rear Suspension, offering a comfortable ride, and robust engine options, making them versatile for recreational riding, light work, and trail exploration. The Sportsman line is a long-standing cornerstone of ATV offerings, known for its engineering quality and reliability in various terrains and tasks. This comprehensive service manual provides detailed information for the maintenance, repair, and troubleshooting of your 2011 Sportsman. It covers essential areas including engine systems, drivetrain, chassis, and electrical systems, with specific procedures for routine maintenance, advanced troubleshooting, and component rebuilds. This guide is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their vehicle through clear instructions and technical specifications.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 400 HO / 500 HO / 500 HO Touring / 500 Forest Tractor EFI

Model Variant:

400 HO, 500 HO, 500 HO Touring, 500 Forest Tractor EFI

Year:

Codes

Chassis Code:

A11AA/AC/AD/AE (varies by model)

👋 Introduction

Market Position

Market Segment:

Mid-size utility ATVs, popular for recreational riding, light work, and trail exploration.

Competitive Analysis

Key Competitors:

Yamaha Grizzly, Arctic Cat 500/550, Can-Am Outlander 500/570, Honda Foreman.

Key Features

Vehicle Strengths:

Polaris Sportsman line is known for its Independent Rear Suspension (IRS) offering a comfortable ride, robust engine options (especially the 500 HO), and versatility for various terrains and tasks.

📋 Manual Details

Coverage Areas

Models Covered:

2011 Polaris Sportsman 400 HO ATV, 2011 Polaris Sportsman 500 HO ATV, 2011 Polaris Sportsman 500 HO Touring ATV, 2011 Polaris Sportsman 500 Forest Tractor EFI ATV

Page Count

Estimated Page Count:

Refer to specific manual for exact count; typically 500+ pages for comprehensive service manuals

Manual Type

Manual Type:

Repair Manual / Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

General Information, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Intake & Exhaust

Drivetrain Systems:

Transmission, Drive Chain & Sprockets

Chassis Systems:

Steering System, Shocks, Body Work

Electrical Systems:

Electrical System

General Maintenance:

Routine Maintenance, Advanced Troubleshooting

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake system checks, suspension lubrication, drive chain adjustment and lubrication, coolant checks and replacement.

Repair Procedures:

Engine overhaul, fuel injection system diagnosis and repair, carburetor adjustment (if applicable to specific variant), transmission repair, steering linkage replacement, shock absorber service, electrical component testing and replacement, cooling system flushes and component replacement.

Troubleshooting Procedures:

Diagnostic procedures for common starting issues, running problems, electrical faults, fuel system issues, and drivetrain malfunctions.

Technical Depth

Diagnostic Capabilities:

Covers diagnostic trouble codes (DTCs), wiring diagrams for electrical troubleshooting, and systematic approaches to identifying component failures.

Rebuild Scope:

Includes detailed instructions for engine teardown, component inspection, measurement specifications for critical parts, and reassembly procedures for complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Optimized for digital viewing and printing. Text is searchable and indexed for easy navigation. Images and diagrams are clear and legible.

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 4-valve, Single Cylinder

Engine Displacement:

499cc (for 500 HO models), 375cc (estimated for 400 HO models - often Polaris uses 'HO' for higher output of smaller displacement)

Performance

Horsepower Estimate:

Approx. 30-35 HP for 500 HO models (specific dyno figures vary)

Torque Estimate:

Approx. 30-35 lb-ft for 500 HO models (specific figures vary)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) for all listed models

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

Automatic PVT (Polaris Variable Transmission) with Engine Braking

Optional

Gears:

High, Low, Neutral, Reverse

Features

Drive System:

On-Demand AWD / 2WD

📐 Dimensions

Exterior

Length:

Varies by model; typically around 82-85 inches

Width:

Varies by model; typically around 46-48 inches

Height:

Varies by model; typically around 48-50 inches

Weights

Dry Weight:

Approx. 600-650 lbs (varies by model)

Ground Clearance:

Approx. 10-11 inches

🛡️ Safety Features

Ratings

Safety Considerations:

As with all ATVs, proper safety gear (helmet, eye protection, gloves, boots, long pants) and adherence to safe riding practices are paramount. This manual focuses on mechanical and operational safety.

Active Features

Braking System:

Hydraulic disc brakes (front and rear)

💡 Technology Features

Infotainment

Display Features:

Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, gear indicator, AWD status, and diagnostic codes.

Driver Assistance

Engine Braking:

Equipped with Polaris Variable Transmission (PVT) featuring engine braking for downhill control.

Connectivity

Battery Charging:

Standard 12V battery system with charging system (stator/alternator).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 100 hours or 1 year, whichever comes first. Check specific manual for exact recommendation.

Air Filter Maintenance:

Clean every 50 hours or annually; replace as needed.

Spark Plug Service:

Inspect every 100 hours or annually; replace as needed.

Fluid Specifications

Engine Oil Type:

Polaris Synthetic 2W-50 PS-4 or equivalent API SG or higher (check manual for specific viscosity and certification).

Coolant Type:

Polaris Premium All-Season Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors (typically 50/50 mix with distilled water).

Gearcase Oil Type:

Polaris Synthetic Gearcase Lubricant or equivalent 75W-90 Synthetic Gear Oil (GL-5 rated).

Known Issues

Common Wear Items:

Drive belts (PVT system), wheel bearings, tie rod ends, ball joints, brake pads, and suspension bushings are common wear items subject to regular inspection and replacement.

Potential Failures:

EFI system components (fuel pump, injectors) can be prone to issues if contaminated fuel is used. Overheating can occur if the cooling system is not maintained. CVT belt failure can result in loss of power.

📚 Vehicle History

Brand Heritage

Brand Origins:

Polaris Industries Inc. is a leading American manufacturer of powersports vehicles, founded in 1954.

Model Evolution

Sportsman Line History:

The Sportsman line has been a cornerstone of Polaris' ATV offerings, continuously evolving in performance, comfort, and utility since its introduction. The 400 and 500 HO models represent a well-established and popular segment of their utility ATV lineup.

🏆 Awards & Recognition

Recognitions

Atv Awards:

While specific awards for the 2011 Sportsman 400/500 might not be widely publicized, the Polaris Sportsman line has consistently received positive reviews from industry publications for its comfort, capability, and value.