2010 Polaris Sportsman 550 EPS Touring X2 ATV Repair Manual

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Stichworte: 2010 ATV Polaris Powersports Sportsman 550 EPS Touring X2 Sportsman Series

Produktvarianten

Beschreibung

This manual covers the 2010 Polaris Sportsman 550 EPS Touring X2, a versatile All-Terrain Vehicle (ATV) designed for both recreational riding and demanding utility tasks. Building on the Polaris Sportsman heritage, this 9th generation platform offers a 549cc liquid-cooled, EFI-equipped engine known for its low-end torque. Key features enhancing its capability and rider comfort include Electronic Power Steering (EPS), On-Demand All-Wheel Drive (AWD), Independent Rear Suspension (IRS), and the practical Lock & Ride cargo system. The Touring and X2 variants further provide 2-up seating and a rear dump box, respectively, making it suitable for a wide range of applications from trail exploration to farm work. This comprehensive English-language manual serves as an essential resource for owners, mechanics, and technicians. It details routine maintenance procedures, such as oil changes and filter replacements, alongside in-depth repair instructions for all major systems, including the engine, drivetrain, chassis, and electrical components. The manual also provides crucial diagnostic procedures for troubleshooting common issues and maintaining optimal performance, with specific coverage for the EFI and EPS systems. Its scope encompasses everything from basic upkeep to complete overhauls, ensuring the longevity and proper functioning of your 2010 Polaris Sportsman 550 model.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 550 EPS Touring X2

Year:

Type:

All-Terrain Vehicle (ATV)

Generation

Platform Generation:

Polaris Sportsman (9th Generation)

Codes

Vin Prefix:

4X4 (Varies by specific model variant, consult manual for details)

👋 Introduction

Market Position

Segment:

Premium Utility/Recreational ATV

Target Audience:

Recreational riders, hunters, farmers, and utility users requiring a comfortable and capable 2-up ATV.

Competitive Analysis

Competitors 2010:

Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat, Honda Foreman

Key Features

Unique Selling Points:

Electronic Power Steering (EPS), 2-Up Seating (Touring), Lock & Ride Cargo System, Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD)

📋 Manual Details

Coverage Areas

Primary Coverage:

2010 Polaris Sportsman 550 ATVs, 2010 Polaris Sportsman 550 EPS ATVs, 2010 Polaris Sportsman 550 Touring ATVs, 2010 Polaris Sportsman 550 X2 ATVs

Parts Catalog Integration:

Includes information for looking up parts, implying parts diagrams and identification.

Page Count

Estimated Page Count:

Comprehensive (Specific page count not provided, but typical for full service manuals is 500-1000+ pages)

Manual Type

Manual Type:

Repair Manual / Workshop Manual / Owner's Manual / Parts Catalog

Language

Language:

English

Format

Delivery Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine removal/installation, lubrication, cooling, fuel system, intake, exhaust, engine specifications, diagnostics

Drivetrain Systems:

Transmission, drive chain, sprockets, clutch system, differentials, AWD system

Chassis Systems:

Steering system, suspension (shocks), braking system, frame, bodywork

Electrical Systems:

Wiring diagrams, ignition system, lighting, starting and charging system, EFI system, EPS (Electronic Power Steering) system

Efi System:

Engine Control Module (ECM) diagnostics, sensor testing, injector servicing.

Procedures Included

Maintenance Procedures:

Routine maintenance, oil changes, filter replacements, spark plug servicing, brake checks, suspension adjustments

Repair Procedures:

Engine rebuilds, transmission overhaul, suspension component replacement, steering system repair, electrical component troubleshooting and repair, body panel repair

Diagnostic Procedures:

Advanced troubleshooting guides, symptom-based diagnostics, common issues and solutions, diagnostic tool usage (if applicable)

Troubleshooting Guides:

Detailed troubleshooting sections for various systems, including engine performance, electrical faults, and steering issues.

Technical Depth

Depth Of Information:

Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and EPS system repair.

📊 Manual Specifications

File Format

File Type:

Digital Rights:

Lifetime Protection Policy if lost or damaged

Print Quality

Searchability:

Likely searchable text (typical for professionally created PDF manuals)

Binding Type

Binding Type:

Digital Download (no physical binding)

Paper Type

Paper Type:

Digital Download (no physical paper)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke DOHC Twin-Cylinder

Displacement:

850cc (Actual displacement for the 550 model is 549cc)

Bore X Stroke:

74 mm x 64 mm (for the 549cc engine)

Performance

Horsepower:

Approximately 40 HP (for the 549cc engine, exact figure varies)

Torque:

Significant low-end torque for pulling and climbing (specific Nm not readily available for this model year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Cooling System

Cooling Method:

Liquid-Cooled

Engine Type

Engine Family:

ProStar (though the 550 engine predates the full ProStar branding, it shares lineage)

🔧 Transmission

Standard

Transmission Type:

Automatic PVT (Polaris Variable Transmission) with Engine Braking

Features

Drive Modes:

High, Low, Reverse, Neutral, Park

Final Drive:

Shaft Drive with AWD

📐 Dimensions

Exterior

Length:

83 in. (210.8 cm) - Varies slightly by specific model (Touring/X2)

Width:

46 in. (116.8 cm)

Height:

50 in. (127 cm)

Weights

Dry Weight:

Approx. 715 lbs (324 kg) - Varies by model

Ground Clearance:

11.5 in. (29.2 cm)

Cargo

Rack Capacity Front:

100 lbs (45 kg)

Rack Capacity Rear:

200 lbs (90 kg) (X2 model has a rear dump box)

Towing

Towing Capacity:

1500 lbs (680 kg)

Fuel Capacity

Fuel Tank Capacity:

5.25 gal (19.9 L)

🛡️ Safety Features

Ratings

Safety Certification:

ATV Safety Institute (ASI) recommended practices for operation

Active Features

Electronic Power Steering:

Yes (EPS reduces steering effort, especially at low speeds and on rough terrain)

All Wheel Drive:

On-Demand AWD with automatic engagement

Passive Features

Braking System:

Hydraulic Disc Brakes (Front and Rear), sealed hydraulic system

Lighting:

Dual 50W Halogen Front Headlights, 35W Halogen Tail/Brake Light

💡 Technology Features

Infotainment

Infotainment System:

Basic instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights. No integrated infotainment system.

Driver Assistance

Electronic Power Steering:

Standard on EPS models for enhanced steering comfort and control.

Connectivity

Connectivity Features:

No electronic connectivity features (e.g., Bluetooth, GPS integration) in this model year.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually (whichever comes first) - Consult manual for specific interval and oil type.

Air Filter Inspection:

Every 25 hours or annually, clean as needed. Replace as needed.

Spark Plug Replacement:

Refer to manual for specific interval (typically around 100-200 hours).

Fluid Specifications

Engine Oil Type:

Polaris PS-4 5W-50 Full Synthetic (or equivalent API CI-4/SN rated)

Engine Oil Capacity:

Approx. 2.1 US quarts (2.0 Liters) with filter change - Consult manual for exact capacity.

Gearcase Oil Type:

Polaris Demand Drive Fluid (front differential) and Polaris Synthetic Gear Oil 75W-140 (rear differential) - Consult manual for specific grades.

Known Issues

Common Wear Items:

Drive belts, suspension bushings, wheel bearings, brake pads.

Potential Failures Or Quirks:

EFI system sensor failures, EPS unit issues (though generally reliable), occasional transmission belt slippage under extreme load if not maintained.

📚 Vehicle History

Brand Heritage

Polarissportsman Heritage:

Polaris has a long history in powersports, with the Sportsman line being a cornerstone of their ATV offerings, known for durability and capability.

Model Evolution

Sportsman 550 Development:

The 550 platform evolved from previous Polaris engines, incorporating fuel injection and the popular EPS system for improved rider comfort and control.

Production

Manufacturing Location:

Spirit Lake, Iowa, USA

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Polaris Sportsman models have consistently received positive reviews and awards from powersports publications for their performance, comfort, and utility.