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Polaris Sportsman 550 X2 EPS Touring 2010 Service Repair Manual

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The 2010 Sportsman 550 X2 EPS Touring is a premium utility All-Terrain Vehicle (ATV) engineered for exceptional versatility, comfort, and rider assistance. Featuring a robust 550cc liquid-cooled, SOHC, single-cylinder engine...
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Art.-Nr: 100675
Polaris Sportsman 550 X2 EPS Touring 2010 Service Repair Manual
The 2010 Sportsman 550 X2 EPS Touring is a premium utility All-Terrain Vehicle (ATV) engineered for exceptional versatility, comfort, and rider assistance. Featuring a robust 550cc liquid-cooled, SOHC, single-cylinder engine and advanced Electronic Power Steering (EPS), this ATV offers enhanced control and reduced steering effort, particularly on challenging terrain. Its unique X2 configuration allows for a convertible passenger seat, maximizing utility for both solo work and two-up adventures. Built with renowned engineering quality and commitment to reliability, the Sportsman 550 X2 EPS Touring is designed to tackle demanding tasks and explore diverse environments. This comprehensive Factory Service Repair Manual provides detailed information for the maintenance, repair, and troubleshooting of the 2010 Sportsman 550 ATV and its variants. It covers all essential systems, including engine diagnostics and repair, drivetrain components, chassis systems such as steering and suspension, and the complete electrical system with detailed wiring diagrams. The manual includes step-by-step procedures for scheduled maintenance, fluid services, and component overhauls, offering factory-level detail crucial for owners and professional technicians to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 550 X2 EPS Touring
Year:
2010
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Type:
550cc Liquid-Cooled, SOHC, Single-Cylinder
Features:
Electronic Power Steering (EPS), X2 Configuration (Convertible Passenger Seat)
👋 Introduction
Market Position
Positioning:
Premium utility ATV designed for versatility, comfort, and rider assistance (EPS)
Competitive Analysis
Competitors:
Arctic Cat Prowler, Can-Am Outlander, Yamaha Grizzly, Honda Foreman
Key Features
Selling Points:
550cc ProStar engine, adjustable EPS, X2 convertible seating, independent rear suspension (IRS), on-demand AWD
📋 Manual Details
Coverage Areas
Models Covered:
2010 Polaris Sportsman 550 ATV, 2010 Polaris Sportsman 550 EPS ATV, 2010 Polaris Sportsman 550 EPS International ATV, 2010 Polaris Sportsman X2 550 ATV, 2010 Polaris Sportsman Touring 550 EPS ATV
Page Count
Estimated Page Count:
Hundreds (Printable)
Manual Type
Type:
Official Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine diagnostics, maintenance, repair, fuel system, electronic fuel injection (EFI)
Drivetrain Systems:
Clutching, final drive, transmission (4x4/6x6), driveline components
Chassis Systems:
Bodywork, steering, suspension, brakes
Electrical Systems:
Electrical system diagnostics, troubleshooting, wiring diagrams
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Repair Procedures:
Step-by-step repair instructions for all major components, engine rebuild, transmission overhaul, electrical system repair
Diagnostic Procedures:
Fault symptom diagnosis, component testing, EFI system analysis, troubleshooting guides
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY owners
📊 Manual Specifications
File Format
File Format Details:
PDF, Adobe Acrobat Reader required
Print Quality
Printability:
Fully printable without restriction, individual pages or entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery Method
Delivery:
Instant download link provided after payment
⚙️ Engine Specifications
Primary Engine
Engine Name:
Polaris ProStar 550
Engine Displacement:
549cc
Engine Cooling:
Liquid-Cooled
Engine Configuration:
Single-Cylinder, SOHC
Performance
Estimated Horsepower:
Approx. 40 HP (exact figures vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Optional
Optional Transmission:
N/A (Standard Automatic PVT)
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Drive System:
On-Demand True All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
Approx. 85.5 in (217.2 cm)
Width:
Approx. 48 in (121.9 cm)
Height:
Approx. 50 in (127 cm)
Cargo
Front Rack Capacity:
100 lbs (45.4 kg)
Rear Rack Capacity:
200 lbs (90.7 kg)
Weights
Dry Weight:
Approx. 715 lbs (324.3 kg)
Towing Capacity:
1500 lbs (680 kg)
Payload Capacity:
575 lbs (261 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (ATVs typically do not receive vehicle safety ratings like cars)
Active Features
Electronic Power Steering:
Standard, reduces steering effort, especially at low speeds and on rough terrain
Engine Braking:
Standard, provides assistance when decelerating or going downhill
Passive Features
Lighting:
Dual LED headlights, brake light
Braking System:
Hydraulic disc brakes front and rear
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation (speedometer, odometer, fuel gauge, engine temp), no advanced infotainment system typical of cars.
Driver Assistance
Electronic Power Steering:
Key technology for enhanced rider comfort and control.
Connectivity
Connectivity Features:
N/A (ATV specific)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on usage (e.g., 100 hours or annually)
Air Filter Inspection:
Frequent inspection recommended, cleaning/replacement based on operating conditions
Spark Plug Replacement:
Refer to manual for recommended interval (typically every few thousand miles or hours)
Fluid Specifications
Engine Oil Type:
Polaris PS-4 SAE 5W-50 Full Synthetic 4-Stroke Engine Oil (or equivalent API SG rated oil)
Coolant Type:
Ethylene Glycol based antifreeze with corrosion inhibitors
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Transmission Fluid Type:
Polaris PVT Fluid or equivalent
Known Issues
Common Wear Items:
Drive belts (PVT), suspension bushings, wheel bearings, ball joints due to rigorous use.
Efi Diagnostics:
EFI system may require specific diagnostic tools for advanced troubleshooting, covered in manual.
📚 Vehicle History
Brand Heritage
Brand History:
Polaris Industries, founded in 1954, is a prominent American manufacturer of powersports vehicles, including ATVs, snowmobiles, and motorcycles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its utility, comfort, and all-terrain capability. The 550cc engine and X2 configuration represent key advancements in power and versatility within the model series.
Production
Manufacturing Location:
Primarily manufactured in the USA (Roseau, Minnesota)
🏆 Awards & Recognition
Recognitions
Recognitions:
N/A (Specific awards for this model year not readily available, but Polaris Sportsman line is generally well-regarded in the utility ATV segment.)
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