Positioning:
The Polaris Sportsman 700 was a popular and capable utility ATV known for its powerful engine and comfortable ride, targeting recreational riders and those needing a workhorse for various terrains.
Competitors:
Competed directly with other major ATV manufacturers' 700cc-class utility ATVs from brands like Honda (FourTrax Foreman/Rancher), Yamaha (Grizzly), and Kawasaki (Brute Force).
Features Of Atv:
Powerful 700cc twin-cylinder engine, Polaris Independent Front Suspension (IFS), On-Demand All-Wheel Drive (AWD), Lock & Ride accessory system, comfortable seating position, robust chassis.
Benefit To Owner:
Enables owners to perform comprehensive maintenance and repairs, saving costs on labor and ensuring quality workmanship. Provides in-depth knowledge for emergency situations and routine upkeep.
Primary Coverage:
Comprehensive service and repair for the 2004 Polaris Sportsman 700 ATV.
Included Sections:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle.
Estimated Page Count:
Refer to product for specific page count; typically 300-600 pages for comprehensive ATV service manuals.
Type:
Service Repair Manual
Engine Management:
Fuel Injection System, Engine Control System, Emission System.
Drivetrain:
Transmission, Axles, Driveshafts, Differential components (if applicable).
Chassis And Body:
Frame, Body Panels, Suspension Components, Steering System, Chassis Lubrication Points.
Braking System:
Hydraulic Brake System (Front and Rear), Brake Pad Replacement, Caliper Service, Fluid Bleeding.
Components:
Battery, Starter Motor, Charging System, Ignition System, Lighting, Electrical Accessories, Wiring Harness, Troubleshooting Electrical Faults, Complete Wiring Diagrams.
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Air Filter Cleaning/Replacement, Periodic Lubrication Schedules, Coolant Flushes.
Repair And Rebuild:
Engine Reassembly, Transmission Overhaul, Suspension Component Replacement, Steering Column Repair, Brake Component Overhaul.
Diagnostics:
Troubleshooting common issues, identifying causes of performance problems, diagnostic fault codes (if applicable).
Depth:
Comprehensive from basic maintenance to advanced engine and transmission rebuilds. Includes detailed diagnostic procedures and component-level repair instructions.
Compatibility:
Compatible with all Windows and Mac operating systems.
Requirements:
Requires Adobe PDF Reader and WinZip for extraction/viewing.
Quality:
High-resolution, printable pages suitable for workshop use.
Binding:
Not Applicable (Digital Download)
Paper:
Not Applicable (Digital Download)
Engine Type:
4-stroke, Liquid-cooled, SOHC, V-Twin
Bore X Stroke:
83 mm x 64 mm
Horsepower Estimate:
Approx. 50 HP (specific figures may vary)
Torque Estimate:
Approx. 42 ft-lbs (specific figures may vary)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition Type:
Electronic CDI
Cooling Method:
Liquid-cooled
Oil Type:
SAE 10W-40 Synthetic Motorcycle/ATV Oil
Oil Capacity:
Approx. 2.2 Quarts (2.1 Liters) (Refer to manual for exact capacity with filter change)
Transmission Type:
Automatic with Polaris Variable Transmission (PVT)
Drive System:
Shaft Drive, On-Demand All-Wheel Drive (AWD)
Gear Selection:
Park, Reverse, Neutral, Low, High
Clutch Type:
Primary and Secondary Clutch System (Centrifugal)
Gear Reduction:
Integrated transmission reduction gears for torque multiplication.
Transmission Fluid Type:
Polaris PS-4 Full Synthetic 4-Stroke Oil (or equivalent as specified in manual)
Crash Test Data:
ATVs are not typically subjected to standardized automotive crash tests. Safety relies on operator skill and adherence to safe riding practices.
Braking System:
Hydraulic disc brakes front and rear.
Drive System:
On-Demand All-Wheel Drive for enhanced traction.
Ergonomics:
Designed for rider control and comfort. Handgrips and handlebar placement are crucial for safe operation.
Lighting:
Dual halogen headlights and a brake light for visibility.
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first. (Refer to manual for specific recommendations).
Air Filter Cleaning:
Inspect every 50 hours, clean or replace as needed. More frequent cleaning may be necessary in dusty conditions.
Spark Plug Replacement:
Recommended every 100 hours or annually. (Check manual for correct gap and type).
Transmission Fluid Change:
Every 200 hours or 12 months, or annually. (Refer to manual for exact procedure and capacity).
Engine Oil Specification:
Polaris PS-4 Full Synthetic 4-Stroke Oil SAE 10W-40.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Coolant Type:
Ethylene Glycol based antifreeze/coolant, suitable for all-season protection. Mix 50/50 with distilled water.
Common Wear Items:
Clutch wear (primary/secondary), suspension bushings, brake pads, and wheel bearings are common wear items on ATVs used regularly.
Fuel System Care:
EFI systems require clean fuel and air intake to operate optimally. Clogged injectors or air filters can cause performance issues.
Manufacturer History:
Polaris Industries is a long-standing American manufacturer of powersports vehicles, known for its innovation and diverse product lines including ATVs, snowmobiles, and motorcycles.
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings for decades, evolving through various engine sizes and feature sets, consistently emphasizing comfort, utility, and capability.
Manufacturing Location:
Primarily manufactured in the United States by Polaris Industries.
